真空复合轧制自磨锐割刀与其结合界面组织性能研究
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家重点研发计划项目(2016YFD0701701)、山东省自然科学基金项目(ZR2019MEE092)、山东省现代农业产业技术体系果品产业创新团队资金项目(SDAIT-06-12)和山东农业大学“双一流”奖补资金项目(SYL2017XTTD07)


Fabrication of Self-sharpening Blades via Vacuum-rolling Composite Technology and Its Interfacial Material Microstructure and Properties
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    采用真空复合轧制工艺,将3种钢板(GCr15、Q420、IF)轧制成梯度复合材料,对其结合界面处的微观组织、成分及硬度分布、抗剪强度进行了检测,并对梯度材料自磨锐割刀进行了田间试验。结果表明,不同板层界面处材料间相互咬合形成较为紊乱的冶金结合方式,界面处元素相互扩散形成过渡区,组织缺陷较少。结合界面处的抗剪强度均超过了国标要求,且断裂方式为韧性断裂,不同界面间存在较为平缓的硬度梯度变化。梯度材料自磨锐割刀后刀面、刀尖及刃口材料为GCr15钢,硬度高、耐磨性好,前刀面的硬度呈梯度变化,磨损均匀,作业过程中可始终保持刀尖前凸,刃口曲率半径变化较小,能够长时间保持刃口的锋锐性与再生作物的低损伤切割。田间试验结果表明,相同作业条件下,梯度材料自磨锐割刀耐磨性是市售割刀的3倍以上。

    Abstract:

    Composite gradient plates with GCr15, Q420 and IF steel was fabricated by vacuumrolling composite (VRC) technology and the forage harvester blades were prepared. Microstructure, chemical composition and hardness distribution, and shear strength in the interface of composite gradient plates were inspected. In order to compare the cutting performance between composite gradient material selfsharpening blades and commercial blades, the field experiment was carried out. The results indicated that a more disordered metallurgical bonding characteristics because of materials interbiting characteristics at the interface of different plates (GCr15/Q420, Q420/IF) during rolling process was formed. With fewer microstructure defects, transition zone was formed due to the chemical compositions diffusion in the interface. The shear strength of the bonding interface exceeded the requirements of the national standard, which can meet the requirements of gradient material selfsharpening blades. The interface fracture mode was ductile fracture with good plasticity. There was a relatively gentle hardness gradient variation between different interfaces. The flank surface, point tip and cutting edge of selfsharpening blades were made up of GCr15 steel with higher hardness and wear resistance. Hardness gradient variation and uniform wearing for rake surface of selfsharpening blades were remarkably exhibited. In the operation process, selfsharpening blades improved the operation efficiency and service life. It can keep the tool tip in the prominent position and edge curvature radius slightly change, which can maintain sharpness property of blades and lowdamage cutting of regeneration. Field experiment can obtain the results comparison of wear weightloss rate and macroscopic morphology between the composite gradient material selfsharpening blades and commercial blades. The results showed that under the same operation conditions, compared with commercial blades, the gradient material selfsharpening blades had more excellent properties: slightly variation of arc radius, edge curvature radius, and abrasive resistance. The further field experiment results indicated that the wear resistance of the selfsharpening blades was more than three times of that of commercial blades. 

    参考文献
    相似文献
    引证文献
引用本文

宋月鹏,吴昆,王伟,许令峰,宋占华,李法德.真空复合轧制自磨锐割刀与其结合界面组织性能研究[J].农业机械学报,2020,51(s2):586-592. SONG Yuepeng, WU Kun, WANG Wei, XU Lingfeng, SONG Zhanhua, LI Fade. Fabrication of Self-sharpening Blades via Vacuum-rolling Composite Technology and Its Interfacial Material Microstructure and Properties[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):586-592.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2020-08-16
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10