玉米清选装置结构优化设计与试验
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国家重点研发计划项目(2017YFD0700101)和国家自然科学基金项目(51805536)


Optimization Design and Experiment of Corn Cleaning Device
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    摘要:

    针对目前玉米籽粒直收机的清选装置存在籽粒损失率和含杂率偏高、传统试验受季节性影响大等问题,基于CASE 4099型联合收获机清选系统,搭建玉米脱粒清选试验平台,设计了一种竖式可调节分风板,并采用数学建模、仿真模拟和试验验证相结合的方法对清选装置作业性能进行优化。建立籽粒在振动筛上运动过程的数学模型,分析了振动筛倾角、振幅、频率、振动方向角和风机风力与振动筛筛面夹角等因素与籽粒在振动筛上平均运动速度和移动距离的关系;对清选装置内部流场风速分布进行仿真和试验,仿真结果表明,分风板左或右偏18°时,流场中风速分布均匀,在垂直方向上差值较小,验证试验结果表明,分风板右偏18°时流场内各测量点风速分布均匀,适于籽粒与杂质分离,清选效果较好;以振动筛转速、风机转速为主要影响因素,以籽粒损失率、含杂率为指标进行正交试验,结果表明当振动筛曲柄转速为275r/min、风机转速900r/min为最优作业参数组合,损失率和含杂率分别为1.34%、1.66%。

    Abstract:

    With the demand of modern agricultural production, corn direct grain harvesting has become the inevitable way to achieve efficient harvest. Cleaning process as an important part of corn direct grain harvesting equipment affects the operation performance of whole machine. Aiming at the problems of high grain loss rate and impurity rate in cleaning mechanism of corn combine harvester, and seasonal influence on traditional test, the method of mathematical modeling, simulation and experiment verification were used to optimize the operation performance and the structure design of cleaning device. Based on cleaning system of CASE 4099 combine harvester, a corn threshing and cleaning test platform was built. The cleaning device mainly included upper sieve, lower sieve, tossing board, tail sieve, crank mechanism, fan, motor and so on. The vibrating sieve selected fish scale sieve and adopted doublelayer asynchronous cleaning operation. The mathematical model of movement process of grain on vibrating sieve was established to obtain the change law of main factors affecting on the cleaning effect, and the change law of the average movement speed and movement distance of grain on vibrating sieve were analyzed considering factors such as inclination angel of vibrating sieve, amplitude of vibrating sieve, rotational speed of crank mechanism driving vibrating sieve, angle between vibrating direction of mixture and sieve surface, angle between wind force of fan and sieve surface. In order to improve the cleaning performance, a vertical adjustable air separated board was designed, mainly including support rod, adjusting rod and regulating handle, the internal flow field velocity distribution could be changed by adjusting inclination angle of air separated board, and optimized the performance of cleaning device. Based on corn threshing and cleaning test platform, the experiment was carried out. The flow field inside cleaning device was divided into three layers by boundary of vibrating sieve surface, each layer selected 20 (4 crosses × 5 columns) wind speed measurement points for data collection. The computational fluid dynamics (CFD) simulation technology was used to determine the optimum inclination angle of air separated board slanted at left or right 18°, in this condition, the wind velocity distribution in flow field was uniform, the wind speed change in vertical direction was the smallest, it was advantageous to cleaning operation. To verify the effect of adjustable air separated board, the test results showed that wind speed at each measurement point was uniform distribution and longitudinal gradient of flow field was small when air separated board slanted at right 18°, which was consistent with simulation results. The orthogonal experiment was carried out with vibrating sieve rotation speed and rotation speed of drive motor of fan as main influencing factors, while grain loss rate and impurity rate as indexes. The results showed that when rotational speed of crank mechanism of vibrating screen was 275r/min and rotation speed of drive motor of fan was 900r/min as the optimal working parameter combination, the loss rate and impurity rate were 1.34% and 1.66%, respectively.

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栗晓宇,杜岳峰,牛兴成,迟瑞娟,毛恩荣.玉米清选装置结构优化设计与试验[J].农业机械学报,2020,51(s2):233-242. LI Xiaoyu, DU Yuefeng, NIU Xingcheng, CHI Ruijuan, MAO Enrong. Optimization Design and Experiment of Corn Cleaning Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):233-242.

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  • 收稿日期:2020-07-22
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10