搓压式蓖麻脱壳机脱壳过程运动分析与试验
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国家自然科学基金项目(51475312)


Motion Analysis and Experiment on Shelling Process of Kneading and Pressing Castor Shelling Machine
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    摘要:

    为优化蓖麻蒴果柔性脱壳装置的脱壳过程参数,基于离散元粘结接触理论,构建蓖麻蒴果脱壳过程仿真模型,对物料在脱壳室内运动过程进行分析。结果表明,当滚筒转速为250r/min、脱壳间隙为7mm、填充率为40%时,脱壳率最高。滚筒转速对颗粒受到的最大压力和最大速度影响显著,随着转速的增加,颗粒间最大挤压力从68.78N减小到68.10N,颗粒最大速度从8.92m/s增加到12.99m/s,脱壳率从91.23%增加到91.28%,然后下粒最大压力从76.93N下降到58.69N,颗粒最大速度先由12.14m/s增加至12.99m/s,后减小至10.05 m/s;脱壳率先由92.50%减小至89.59%,后增加至91.41%。蓖麻蒴果在脱壳过程中,颗粒在X轴方向运动的平均速度从4.17m/s减小到3.26m/s;颗粒在Y轴方向运动的平均速度从8.26m/s减小到7.59m/s;颗粒在Z轴方向运动的平均速度从6.58m/s减小到6.24m/s。开始脱壳阶段,蓖麻蒴果集中分布在脱壳室中部,部分呈堆积现象,其运动轨迹为接触内滚筒后弹起一定高度后下落并随内滚筒转动,向出料口方向运动;稳定脱壳阶段,蓖麻蒴果集中均匀分布在脱壳室出料口附近,并随着内滚筒一起转动;脱壳结束阶段,物料集中分布在脱壳室出料口底部位置,并不断向底部位置移动,大部分蓖麻从脱壳室右侧排出。通过仿真得到脱壳过程最优参数组合为:转速350r/min、脱壳间隙5mm、填充率40%。试验结果为:转速350r/min、脱壳间隙5mm、填充率30%,因3个因素中转速和脱壳间隙为极显著因素,填充率为显著因素,故差异在合理范围内。

    Abstract:

    The motion law of castor capsule during shelling process is of great significance to the study of shelling damage. Based on the theory of bonding contact, a simulation model of castor shelling process was established to simulate the movement of castor capsule in the shelling drum. The results showed that in the process of castor shell peeling simulation, when the speed reached 8.50m/s, the capsule of castor just broke after collision with Q235 steel, and the inner seed was not damaged. Therefore, the speed at 8.50m/s was set as the target value. When the rotation speed was 250r/min, the shelling gap was 7mm, and the filling rate was 40%. In the single factor analysis, the influence of drum revolution on the maximum pressure and velocity of particles were significant. With the increase of revolution, the maximum pressure between particles was decreased from 68.78N to 68.10N. The maximum velocity of particles was increased from 8.92m/s to 12.99m/s, and the shelling rate was increased from 91.23% to 91.28%, and then it was decreased to 88.89%. The influence of shelling clearance on the maximum pressure and velocity of particles was followed: with the increase of shelling clearance, the maximum pressure between particles was decreased from 76.93N to 58.69N, the maximum velocity of particles was increased from 12.14m/s to 12.99m/s, and then decreased to 10.05m/s. Furthermore, the shelling rate was firstly decreased from 92.50% to 89.59%, and then increased to 91.41%. In the process of shelling, the average velocity of particles in Xaxis direction was decreased from 4.17m/s to 3.m/s to 7.59m/s;and the average velocity of particles in Zaxis direction was decreased from 6.58m/s to 6.24m/s. In the stage of initial shelling, the particles were concentrated in the middle of the shelling drum, and some castor seeds were accumulated. The castor capsules bounced up after touching the inner drum, fell down and rotated with the inner drum, and then moved toward the outlet. During the stable shelling stage, the castor was concentrated and evenly distributed near the outlet of the shelling drum, and rotated with the inner drum. At the end of the shelling stage, the particles were concentrated at the bottom of the shelling drum, and then moved to the bottom continuously. Most of the castor was discharged from the right side of the shelling chamber. Through simulation, the optimal parameter combination of the shelling process was obtained as follows: rotation speed was 350r/min, shelling clearance was 5mm, and the filling rate was 40%. The test results were as follows: rotation speed was 350r/min, shelling clearance was 5mm, and the filling rate was 30%. Since among the three factors, the rotation speed and shelling clearance were extremely significant factors, and the filling rate was significant factor, the difference was within a reasonable range. The study provided theoretical support for the design of castor shelling machine and its related components. 

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侯俊铭,姚恩超,李金澎,白晶波,杨勇,朱红杰.搓压式蓖麻脱壳机脱壳过程运动分析与试验[J].农业机械学报,2020,51(s2):220-232. HOU Junming, YAO Enchao, LI Jinpeng, BAI Jingbo, YANG Yong, ZHU Hongjie. Motion Analysis and Experiment on Shelling Process of Kneading and Pressing Castor Shelling Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):220-232.

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  • 收稿日期:2020-08-12
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10