螺旋切分式种带清理装置设计与试验
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国家重点研发计划项目(2016YFD0200600)


Design and Experiment of Spiral-split Sowing Strip Cleaning Device
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    摘要:

    针对东北地区免耕播种时易出现秸秆堵塞等问题,本研究设计一种螺旋切分式种带清理装置。通过理论分析,确定了清茬刀的排布方式和清茬刀刃口曲线参数,并得到影响种带清理效果的主要因素:拖拉机前进速度、螺旋切分式种带清理装置转速和螺距。在离散元软件EDEM中建立螺旋切分式种带清理装置仿真模型,以种带清秸率为试验指标,以前进速度、转速和螺距为试验因素,进行了二次回归组合仿真试验,建立了种带清秸率的回归模型,结果表明,前进速度、转速和螺距对种带清秸率影响极显著(P<0.01),其中转速影响最为显著。利用Design-Expert软件对影响因素进行优化求解,得到最优参数组合为:前进速度2m/s、转速400r/min、螺距570mm,最佳组合下种带清秸率为92.55%。在最优参数下进行了田间验证试验,试验种带清洁率比仿真减少了约2.89个百分点,基本满足玉米免耕播种的要求。该研究为东北地区免耕播种机秸秆清理与防堵装置的研究提供了参考。

    Abstract:

    In order to solve the problem of clogging of straw when notillage sowing in Northeast China, a spiralsplit sowing strip cleaning device was designed. The arrangement of the stubble blade and the parameters of the blade curve were determined through theoretical analysis, and the main factors that affected the cleaning effect of the sowing strip were obtained: forward speed of tractor, rotating speed of spiralsplit sowing strip cleaning device and pitch. The simulation model of spiralsplit sowing strip cleaning device was established in EDEM, which was a discrete element software. Quadratic regression general combination experiments were conducted in EDEM by taking the sowing strip straw removing rate as the evaluation index, forward speed, rotating speed and pitch as the test factors. The simulation experiment results were assessed by analysis of variance (ANOVA) and quadratic regression model was set up by response surface methodology with DesignExpert. Analyses showed that forward speed, rotating speed and pitch had extremely significant effect (P<0.01), and rotating speed had a greater influence than other factors. The optimizing function of DesignExpert was used for optimization. The result showed that when forward speed was 2m/s, rotating speed was 400r/min and pitch was 570mm, the sowing strip straw removing rate had optimal result, which was 92.55%. Verification field experiment was carried out to testify the regression models by using the optimal combination of parameters. The experiment value of sowing strip straw removing rate was decreased by 2.89 percentage points compared with predicted value, meeting the requirements of notill seeding. The research result provided a reference for the research on straw cleaning and antiblocking device of notillage seeder in Northeast China.

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于畅畅,王庆杰,李洪文,何进,卢彩云,刘慧.螺旋切分式种带清理装置设计与试验[J].农业机械学报,2020,51(s2):212-219. YU Changchang, WANG Qingjie, LI Hongwen, HE Jin, LU Caiyun, LIU Hui. Design and Experiment of Spiral-split Sowing Strip Cleaning Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):212-219.

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  • 收稿日期:2020-08-12
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10