小麦植株建模与单纵轴流物料运动仿真与试验
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现代农业产业技术体系建设专项资金项目(CARS-03)和国家重点研发计划项目(2018YFD030070)


Simulation and Experiment of Single Longitudinal Axial Material Movement and Establishment of Wheat Plants Model
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    摘要:

    针对单纵轴流小麦联合收获机物料输送中出现的堵塞问题,对小麦在螺旋输送器、倾斜输送器和脱粒滚筒螺旋喂入头中的输送过程进行理论分析,确定了影响小麦输送性能的主要因素及参数范围;利用EDEM软件建立了收获期小麦植株离散元模型,并采用EDEM-Recurdyn耦合的方法,构建了小麦从螺旋输送器喂入、经倾斜输送器,直至到达脱粒滚筒的输送系统仿真体系,分析了小麦在连续输送过程中的迁移规律、轴向速度和局部物料质量流率变化情况。以喂入量、螺旋输送器转速、倾斜输送器主动轴转速和脱粒滚筒转速为试验因素,以物料输送时间为试验指标,进行四因素五水平的二次正交旋转中心组合试验,结果表明:各因素对输送时间的影响由大到小依次为喂入量、脱粒滚筒转速、螺旋输送器转速、倾斜输送器主动轴转速;当喂入量为7.52kg/s、螺旋输送器转速为308r/min、倾斜输送器主动轴转速为369r/min、脱粒滚筒转速为1083r/min时,输送时间为6.37s,输送时间最短,采用高速摄影技术拍摄物料输送情况,结果表明试验与仿真模拟误差为4.08%,验证了数值仿真结果的可靠性,为解决单纵轴流联合收获机输送系统的堵塞问题提供了理论依据。

    Abstract:

    Aiming at the blockage problem in the material conveying of the single longitudinal axial flow wheat combine harvester, the conveying process of the wheat in the screw conveyor, indined conveyor and threshing drum screw feed head was theoretically analyzed, and the main factors affecting the conveying performance of wheat and the optimal parameter range were determined. The EDEM software was used to establish discrete element model of wheat plants during harvest, and the EDEM-Recurdyn coupling method was used to construct a simulation system for the conveying system of wheat from the screw conveyor, through the indined conveyor, to the threshing drum, and wheat migration law, axial velocity and local material mass flow rate changes were analyzed during continuous conveying. Then the feed quantity, screw conveyor speed, indined conveyor drive shaft speed and threshing drum speed were taken as the experiment factors, and the material conveying time was taken as the experiment index, the quadrature orthogonal rotation center combination experiment with four factors and five levels was carried out. The results showed that the influence of various factors on the conveying time from large to small were feed rate, speed of threshing drum, screw conveyor speed, and indined conveyor driving shaft speed. The results showed that when the feed rate was 7.52kg/s, the screw conveyor speed was 308r/min, the indined conveyor driving shaft speed was 369r/min, and the threshing drum speed was 1083r/min, the conveying time was 6.37s, and the conveying time was the shortest. Finally, the highspeed photography technology was used to verify the conveying performance. The results showed that the error between the experiment and the simulation was 4.08%, which verified the reliability of the numerical simulation results and provided a theoretical basis for solving the problem of blockage in the conveying system of the single longitudinal axial flow combine.

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王万章,刘婉茹,袁玲合,屈哲,何勋,吕严柳.小麦植株建模与单纵轴流物料运动仿真与试验[J].农业机械学报,2020,51(s2):170-180. WANG Wanzhang, LIU Wanru, YUAN Linghe, QU Zhe, HE Xun, LV Yanliu. Simulation and Experiment of Single Longitudinal Axial Material Movement and Establishment of Wheat Plants Model[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):170-180.

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  • 收稿日期:2020-08-22
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10