同轴双滚筒联合收获机设计与试验
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浙江省公益性技术应用研究项目(LGN20E050005)和金华市科技研究项目(2018-2-005)


Design and Experiment on Coaxial Double Speed Threshing for Combine Harvester
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    摘要:

    为了适应丘陵山区作业环境,满足超级杂交水稻收获要求,设计了4LZ-21Z型同轴双滚筒联合收获机。阐述了联合收获机整体设计方案,设计了同轴双速脱粒分离装置与履带自走装置,可一次完成分禾、扶禾、切割、脱粒、清选、装袋等工序。以低/高速脱粒滚筒线速度、回转式凹板筛速度和脱粒间隙为试验因素,籽粒损失率、破碎率和含杂率为性能指标,采用三因素五水平正交旋转组合设计试验,运用Design-Expert软件进行多目标变量优化,建立了各试验因素与性能指标数学模型,并进行多目标参数优化。根据参数优化结果,开展了样机田间试验。田间试验表明,该样机作业性能稳定,籽粒损失率、破碎率和含杂率分别为1.34%、0.20%和0.40%,各项性能指标均优于检测标准要求。

    Abstract:

    According to the present situation of the low mechanization of field experiments and the lack of plot equipment in China, in order to adapt to the operating environment in hilly and mountainous areas and meet the harvest requirements of super hybrid rice, the 4LZ-21Z type combine harvester was developed. The integrated design of combine harvester and doublespeed doubleaction threshing and separating unit was introduced. The grain plot combine had the functions of holding and dividing grain stems, cutting grain stems, threshing and cleaning of grain and bagging seeds. Low/high speed threshing drum speed, rotary concave screen speed and threshing gap were used as test factors, and grain loss rate, broken rate and impurity rate were used as performance indexes. The experiment was designed by threefactor fivelevel orthogonal rotation combination. The DesignExpert software was used to optimize multiobjective variables, the mathematical model of each test factor and performance index were established, and the multiobjective parameters were optimized. According to the results of parameter optimization, field test of prototype was carried out. Field experiments showed that the performance of the prototype was stable, and the grain loss rate, broken rate and impurity rate were 1.34%, 0.20% and 0.40%, respectively. With each performance index superior to the test standard, this device solved the contradiction between impurity removal, entrapment and grain breakage loss during the harvest of “Yongyou 15” super hybrid rice effectively. This study was of benefit to improving the efficiency and precision of plant field experiments.

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田立权,李红阳,胡华东,陈鹿冰,熊永森,金仁雕.同轴双滚筒联合收获机设计与试验[J].农业机械学报,2020,51(s2):139-146. TIAN Liquan, LI Hongyang, HU Huadong, CHEN Lubing, XIONG Yongsen, JIN Rendiao. Design and Experiment on Coaxial Double Speed Threshing for Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):139-146.

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  • 收稿日期:2020-08-02
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10