纵轴流柔性锤爪式玉米脱粒装置设计与试验
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中国博士后基金项目(2018M642685)、国家重点研发计划项目(2018YFD03006)和山东省现代农业产业体系玉米创新团队机械加工岗位专家项目


Design and Test of Longitudinal Axial Flexible Hammer-claw Corn Thresher
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    摘要:

    针对两熟区玉米籽粒直收过程中籽粒破碎严重、未脱净率高的问题,设计了一种纵轴流柔性锤爪式玉米脱粒装置。该脱粒装置采用纵轴流脱粒滚筒,脱粒滚筒上安装脱粒锤爪,脱粒前段和脱粒后段可更换不同型式的脱粒锤爪,脱粒锤爪与脱粒滚筒柔性连接,以降低籽粒破碎率,实现玉米的柔性低损伤脱粒。脱粒凹板采用分段组合式,便于脱粒段、排杂段的调整,凹板圆柱钢上设计半球形凸起,以增加搓擦力,提高脱净率。选取喂入量、滚筒转速、脱粒锤爪型式作为试验因素进行了正交试验,确定了在不同含水率下,喂入量、滚筒转速和脱粒锤爪的最佳参数组合,结果表明:含水率为25.12%时,最佳参数组合为滚筒转速500r/min,喂入量8kg/s,起脱段为扁头脱粒锤爪,平脱段和强脱段为圆头脱粒锤爪,此时籽粒破碎率为3.73%,未脱净率为0.69%;含水率为32.83%时,最佳参数组合为滚筒转速450r/min,喂入量8kg/s,起脱段、平脱段和强脱段均为圆头脱粒锤爪,此时籽粒破碎率为4.36%,未脱净率为0.70%。

    Abstract:

    In order to solve the problems of serious grain breakage and high unstripping rate in the direct harvest of corn in doublecropping area, a longitudinal axial flexible hammerclaw corn threshing device was designed. The threshing device adopted the longitudinal axial flow threshing drum, and the threshing hammerclaw was installed on the threshing drum. Different types of threshing hammerclaw can be replaced in the front and back sections of threshing, and the threshing hammerclaw can be flexibly connected with the threshing drum to reduce the grain crushing rate and realize the flexible and lowdamage threshing of corn. The threshing concave plate adopted a segmented combination type, which was convenient for the adjustment of the threshing section and the separation section. The concave plate cylindrical steel was designed with a semispherical protrusion to increase the rubbing force and improve the removed rate. The feeding amount and drum rotational speed, threshing hammerclaw type were taken as test factors, the orthogonal experiment under different moisture contents was confirmed, roller speed and the best parameter combination of threshing hammerclaw results showed that under the condition of moisture content of 25.12%, the best parameter combination for the drum rotating speed was 500r/min, feeding amount was 8kg/s, the takeoff section was a flat head threshing hammer, and the flat and strong release sections were round head threshing hammerclaw, the grain crushing rate was 3.73%, unstripping rate was 0.69%. Under the condition of water content of 32.83%, the optimal parameter combination was the drum speed of 450r/min, the feeding amount of 8kg/s, the takeoff section, the flat and strong release sections were all round head threshing hammerclaws, and the grain crushing rate and unstripping rate were 4.36% and 0.70%, respectively. 

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王占滨,王振伟,张银平,闫文玺,迟岩杰,刘成强.纵轴流柔性锤爪式玉米脱粒装置设计与试验[J].农业机械学报,2020,51(s2):109-117. WANG Zhanbin, WANG Zhenwei, ZHANG Yinping, YAN Wenxi, CHI Yanjie, LIU Chengqiang. Design and Test of Longitudinal Axial Flexible Hammer-claw Corn Thresher[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):109-117.

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  • 收稿日期:2020-08-10
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10