基于离散元的菠菜收获机根切铲优化设计与试验
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家自然科学基金项目(51675317)和国家重点研发计划项目(2017YFD0701103-3)


Optimal Design of Spinach Root-cutting Shovel Based on Discrete Element Method
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对菠菜收获过程中收获散乱、根切阻力大等问题,从根土复合体特性着手,分析收获过程中菠菜根、土壤与根切铲之间的互作关系,以优化根系聚拢、减少土壤雍堵和降低铲切阻力,提高菠菜切根效率。设计了一种兼具切根与根系聚拢功能的新型根切铲,建立了根切受力模型,对铲刀的关键参数进行计算优化,确定了铲刀滑切角为60°,刃口角为45°;测定了菠菜根的生物力学特性,建立菠菜根柔性体离散元模型,并基于颗粒接触力学模型的本构方程计算出菠菜根的粘结参数,结合土壤模型建立菠菜根土复合体,并对各项参数进行标定;构建了根切铲与根土复合体的铲切过程仿真,明晰根切铲的工作机理,确定影响切根与根系聚拢性能的主要参数。利用响应面法对根切铲各项参数进行优化,确定根切铲的最优设计参数为:铲翼角76°、铲翼长度占比57%、铲槽面积占比40%。田间根切试验表明:根切合格率均值为93.8%,采收率均值为87.2%。本研究可为菠菜收获机根切机构的研制提供理论指导。

    Abstract:

    In order to settle the problems of loose spinach harvesting and large rootcutting resistance, starting from the characteristics of rootsoil composite, the interaction between spinach roots, soil and rootcutting shovel in the harvest process was analyzed to optimize root gathering, reduce soil clogging, reduce shovel cutting resistance, and improve spinach root cutting efficiency. Firstly, a new type of rootcutting shovel with both rootcutting and rootgathering functions was designed. A rootcutting force model was established to calculate and optimize the key parameters of the blade. The blade cutting angle was determined as 60°, and the blade angle was 45°; the biomechanical properties of spinach roots were measured, a discrete element model of spinach roots with flexible body was established, and the bonding parameters of spinach roots were calculated based on the constitutive equation of the particle contact model. The spinach rootsoil composite was established in combination with the soil model and the parameters of that were calibrated. A cutting simulation process of the rootsoil composite with rootcutting shovel was built to clarify the working mechanism of the rootcutting shovel, and the main parameters that affected the performance of rootcutting and rootgathering were determined. The response surface simulation design was used to optimize the parameters of the rootcutting shovel. The optimal design parameters of the rootcutting shovel were determined as follows: blade angle was 76°, blade length ratio was 57%, and shove groove area ratio was 40%. Field spinach harvesting test showed that the rootcutting average rate was 93.8%, and the harvesting average rate was 87.2%. This research can provide theoretical guidance for the development of spinach harvester. 

    参考文献
    相似文献
    引证文献
引用本文

苑进,李金光,邹亮亮,刘雪美.基于离散元的菠菜收获机根切铲优化设计与试验[J].农业机械学报,2020,51(s2):85-98. YUAN Jin, LI Jinguang, ZOU Liangliang, LIU Xuemei. Optimal Design of Spinach Root-cutting Shovel Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):85-98.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2020-08-05
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10