二阶椭圆行星轮系取苗机构参数优化与试验
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国家重点研发计划项目(2017YFD0701303)


Kinematic Analysis and Experiment of Rotary Pick-up Mechanism on Seedling Pick-up Device
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    摘要:

    为了实现蔬菜移栽的自动取苗作业,基于二阶椭圆齿轮行星轮系设计了自动取苗机构,并建立该机构的运动学数学模型和运动仿真模型。通过分析自动移栽的农艺要求,确定了机械取苗过程中取苗爪理想的运动轨迹和取投苗姿态。在理论分析的基础上,借助运动仿真优化了二阶椭圆齿轮行星轮系结构参数,包括椭圆齿轮偏心率、栽植鸭嘴相对于行星架初始安装角、行星架初始安装角、第一中间齿轮与第二中间齿轮夹角,最终得出一组最佳的参数组合。优化后的取苗机构能实现直线取苗和竖直投苗。在此基础上,设计了自动取苗试验台,进行取苗试验。试验结果显示,二阶椭圆行星轮系取苗机构工作效率为80株/min时,取苗成功率平均达到91.3%,达到了预期的设计目标。

    Abstract:

    A seedling pickup mechanism which was driven by planetary secondorder elliptic gear system was developed. The work principle and structural features of the seedling pickup mechanism were introduced. The kinematics model was established, the kinematics property was analyzed and the kinematics simulation was carried out.Both the trajectory and pose of the seedling pickup claw were all analyzed. According to vegetable transplanting agronomy, the best way of separating the seedlings from plug was discussed. Based on the analysis and the simulation mentioned above,structural parameters of the planetary secondorder elliptic gear system were optimized, such as eccentricity ratio of the elliptic gear, the angle between the first middle gear and the second middle gear, the initial angle of planetary carrier and the initial installation angle of pickup claw in respect to it. The optimized seedlings pickup mechanism could take seedlings out of plug along a linear path and release it with upright posture. Finally, an experiment bench with rotary pickingup mechanism was developed and produced. Experiments were carried out to validate the optimization. The result of experiments showed that, at the working frequency of 80 plants per minute, the average success rate of pickingup seedling was 91.3%. 

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崔巍,赵亮,刘立晶,刘忠军,赵金辉,赵郑斌.二阶椭圆行星轮系取苗机构参数优化与试验[J].农业机械学报,2020,51(s2):79-84,98. CUI Wei, ZHAO Liang, LIU Lijing, LIU Zhongjun, ZHAO Jinhui, ZHAO Zhengbin. Kinematic Analysis and Experiment of Rotary Pick-up Mechanism on Seedling Pick-up Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):79-84,98.

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  • 收稿日期:2020-08-09
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10