条带对行主动式玉米免耕播种防堵装置设计与试验
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国家重点研发计划项目(2017YFD0700703-03)、山东省重大科技创新工程项目(2019JZZY020615)和山东省现代农业产业体系玉米创新团队机械加工岗位专家项目(2016-2020)


Design and Experiment of Anti-blocking Device for Strip to Row Active Corn No-tillage Seeding
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    摘要:

    针对我国黄淮海地区小麦秸秆覆盖地玉米免耕播种机高速作业时开沟器易堵塞、播种质量差等问题,基于旋耕防堵理论设计一种浅旋条带对行主动式防堵装置。根据黄淮海地区小麦玉米种植模式中小麦苗带状况,对防堵装置的刀型排布结构和刀轴转速进行设计;从秸秆流动、抛撒轨迹和受力角度进行分析,确定防堵装置结构参数设计的合理性,并对影响其性能的关键因素进行土槽试验;选取刀轴间距、刀轴转速和机具前进速度为影响因素,以秸秆清秸率和动土率为性能评价指标,进行离散元模拟仿真和多因素正交试验,对影响作业性能刀轴间距和防堵装置工作参数进行优化。仿真试验结果表明,在刀轴转速为800r/min、刀轴间距为70mm、机具前进速度为7km/h时,综合作业质量最优;对优化结果进行玉米播种田间试验,在秸秆覆盖量为1.02kg/m2,前进速度为8km/h时,秸秆清秸率为91.85%,沟深稳定性为86.67%,动土率为26.47%,可满足高速作业要求。

    Abstract:

    In view of the problems such as easy blockage of opener and poor sowing quality when corn no tillage planter works at high speed in Huang-Huai-Hai region of China, an active anti blocking device with shallow rotating strip was designed based on the anti blocking theory of rotary tillage. According to the situation of wheat seedling belt in wheat and corn planting mode in Huang-Huai-Hai region, the knife layout structure and cutter shaft speed of the anti blocking device were designed; the rationality of the structural parameter design of the anti blocking device was determined by analyzing the straw flow, throwing track and force, and the key factors affecting its performance were tested in soil bin; the discrete element simulation and multi factor orthogonal test were carried out selecting the cutter shaft spacing, cutter shaft speed and forward speed as the influencing factors, taking the straw cleaning rate and soil breaking rate as the performance evaluation indexes, the cutter shaft spacing and working parameters of anti blocking device were optimized. The results of simulation test showed that the comprehensive operation quality was the best when the rotation speed of cutter shaft was 800r/min, the distance between cutter shafts was 70mm, and the forward speed was 7km/h. The field experiment of corn sowing was carried out on the optimized results. Under the operation conditions of straw mulching amount of 1.02kg/m2 and forward speed was 8km/h, the rate of removing straw was 91.85%, the stability of ditch depth was 86.67%, and the rate of excavation was 26.47%, which could meet the requirements of highspeed operation.

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姚文燕,赵殿报,徐广飞,陈美舟,苗河泉,刁培松.条带对行主动式玉米免耕播种防堵装置设计与试验[J].农业机械学报,2020,51(s2):55-62,71. YAO Wenyan, ZHAO Dianbao, XU Guangfei, CHEN Meizhou, MIAO Hequan, DIAO Peisong. Design and Experiment of Anti-blocking Device for Strip to Row Active Corn No-tillage Seeding[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):55-62,71.

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  • 收稿日期:2020-08-12
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10