超级杂交稻穴盘育苗精量排种器压电振动供种装置研究
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国家重点研发计划项目(2016YFD020060704)


Piezoelectric Vibration Seed Supply Device of Precision Metering Device for Plug Seedling of Super Hybrid Rice
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    摘要:

    为提高超级杂交稻穴盘育苗低播量排种器的播种性能,设计一种压电式振动供种装置,提出一种小供种量条件下均匀、有序、单列供种的导流振动板。阐述了压电式振动供种装置的工作原理,构建了振动装置动力学模型,分析了稻种在振动板上的运动机理,确定了其主要工作参数。以振幅、储种盒深度为试验因素进行仿真试验和回归及响应曲面分析,建立了振幅、储种盒深度与供种速率、供种速率变异系数和单列率间的数学模型,试验结果表明振幅对供种速率影响极其显著,储种盒深度对单列率影响极其显著;当600~1000盘/h生产率条件下确定最佳储种盒深度为9mm,振幅范围为0.4~0.6mm。振动供种性能和排种性能样机试验结果表明,当通电电压为120~140V时,供种速率为6.1~13.4粒/s,供种速率变异系数为10%~14%,单列率为77.5%~84.6%,与回归模型误差分别小于6%、9%、4%,且各列间供种速率变异系数小于4%;样机试验结果表明,当生产率为600盘/h时,天优998和蜀优217的1~2粒/穴合格率分别为95.54%和94.88%,漏播率为2.47%和2.96%,满足超级杂交稻低播量精密播种的设计要求,该研究为工厂化穴盘育秧精量播种机的设计提供参考。

    Abstract:

    In order to improve the seeding performance of the seed metering device with low seeding rate for plug seedling raising of super hybrid rice, a piezoelectric vibration seed supply device was designed, and a new type of guide vibrating plate with uniform, orderly and single row feeding under the condition of small seed supply was proposed. The working principle of the piezoelectric vibration seed supply device was described, the dynamic model of the vibration device was constructed, the motion mechanism of rice seed on the vibrating plate was analyzed, and its main working parameters were determined. Taking amplitude and depth of seed box as experimental factors, the simulation test, regression and response surface analysis were carried out. The mathematical models of amplitude, depth of seed box and feeding rate, coefficient of variation of seed supply rate and single column rate were established. The results showed that amplitude had a significant effect on seed supply rate, and seed box depth had an extremely significant effect on single row rate. Under the productivity of 600~1000 plates/h, the mathematical models of amplitude, box depth and single row rate were established. The optimum depth of seed storage box was 9mm, and the amplitude range was 0.4~0.6mm. The results of vibration seed supply performance and seed metering performance prototype test showed that when the power supply voltage was 120~140V, the seed supply rate was 6.1~13.4seeds/s, the variation coefficient of seed supply rate was 10%~14%, the single row rate was 77.5%~84.6%, and the error between the regression model and the regression model was less than 6%, 9% and 4%, respectively, and the variation coefficient of seed supply rate between columns was less than 4%. The results of prototype test showed that the qualified rate of 1~2seeds/hole of Tianyou 998 and Shuyou 217 was 95.54% and 94.88%, and the missing sowing rate was 2.47% and 2.96% when the productivity was 600 plates/h, which met the design requirements of low sowing rate and precision sowing of super hybrid rice. The research provided reference for the design of factory precision seeder for plug seedling raising.

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袁昊,刘彩玲,宋建农,都鑫,姜萌,李玮昊.超级杂交稻穴盘育苗精量排种器压电振动供种装置研究[J].农业机械学报,2020,51(s2):31-40. YUAN Hao, LIU Cailing, SONG Jiannong, DU Xin, JIANG Meng, LI Weihao. Piezoelectric Vibration Seed Supply Device of Precision Metering Device for Plug Seedling of Super Hybrid Rice[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):31-40.

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  • 收稿日期:2020-08-06
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10