融合光电色选的皮带筛式油茶果壳籽分选机设计与试验
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国家重点研发计划项目(2018YFC1603500)、赣南油茶产业开发协同创新中心PI项目(YP201606)和国家自然科学基金面上项目(31772062)


Design and Experiment of Belt Screen Seed Sorter for Camellia oleifera Fused with Photoelectric Color Sorting Technology
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    摘要:

    针对油茶果批量脱壳后壳籽混杂、人力分选效率低的问题,研究设计了一种融合光电色选的皮带筛式油茶果壳籽分选机。根据油茶果壳、籽与倾斜传送带间摩擦角、碰撞系数的差异,设计振动皮带筛进行初分选;利用两者灰度差异,对壳中残留籽进行二次光电分选。对皮带筛上油茶果壳、籽进行运动学与动力学分析,发现皮带倾角、皮带速度和振动频率是影响振动初分选率的主要因素;以籽箱清洁率、壳中含籽率为试验指标,开展正交旋转组合试验。当皮带倾角为19°、皮带速度为1.50m/s、振动频率为55.40Hz时,其籽箱清洁率为95.52%、壳中含籽率为24.30%,对最优参数进行试验验证,优化结果可靠。对不同茶籽比率的物料进行光电分选试验,结果表明籽箱清洁率稳定在98.23%左右,壳中含籽率保持在2.34%左右,说明光电分选可准确识别并分选出混杂物料中的油茶籽。对整机进行最优参数试验验证,该机两籽箱茶籽平均清洁率可达97.55%,壳箱中含籽率为3.27%。试验结果表明,此油茶果壳籽分选机可实现油茶果壳、籽的高效分离。

    Abstract:

    After batch of Camellia oleifera are peeled, the shells and seeds of Camellia oleifera are mixed together. In order to ensure the quality of camellia oil, clean seeds should be obtained. Currently, seeds are picked out manually, which is time-consuming and laborious with low efficiency. Therefore, a belt screen seed sorter for Camellia oleifera fused with photoelectric color sorting technology was designed. Firstly, according to the characteristic differences of Camellia oleifera shells and seeds in friction angle and collision coefficient, the vibrating belt screen was designed for initial separation. Secondly, the difference in gray value was used to carry out secondary photoelectric separation of residual seeds in the shell of after belt separation. Kinematics and dynamics analysis of Camellia oleifera shells and seeds on the belt screen showed that the main factors affecting the screening rate of the vibrating belt were belt inclination (A), belt speed (B) and vibration frequency (C). Based on the cleanliness rate of the seed and the ratio of seeds in shell, the orthogonal rotation combination test was carried out. When the belt inclination angle was 19°, the belt speed was 1.50m/s, and the vibration frequency was 55.40Hz, the index parameters of the seed box cleaning rate were 95.52% and the ratio of seeds in shell was 24.30%. The optimal parameters were tested and verified, and the results were reliable. The photoelectric sorting test for materials with different seed ratios showed that the cleanness rate of the seed was stable at 98.23%, and the ratio of seeds in shell remained at 2.34%, indicating that the photoelectric sorting can accurately identify and sort out the Camellia oleifera seeds. The optimal parameter test results of the whole machine showed that the average cleaning rate of Camellia oleifera seeds in the two seed boxes of machine and the ratio of seeds in shell was 97.55% and 3.27%, respectively. This belt screen seed sorter for Camellia oleifera based on photoelectric color separation realized the efficient separation of camellia hulls and seeds, laying a foundation for the subsequent improvement of the quality of camellia oil.

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鹿瑶,王伟,钟斌,金奇,王博.融合光电色选的皮带筛式油茶果壳籽分选机设计与试验[J].农业机械学报,2020,51(s1):429-439. LU Yao, WANG Wei, ZHONG Bin, JIN Qi, WANG Bo. Design and Experiment of Belt Screen Seed Sorter for Camellia oleifera Fused with Photoelectric Color Sorting Technology[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):429-439.

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  • 收稿日期:2020-08-10
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  • 在线发布日期: 2020-11-10
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