基于激光扫描的螺旋输送器焊接质量在线检测
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家重点研发计划项目(2017YFD0700205)


Online Detection of Welding Quality for Screw Conveyor of Combine Harvester Based on Laser Scanning
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    联合收获机螺旋输送器因缺乏快速有效的在线检测手段导致其加工质量差,易出现物料堵塞、叶片开焊、叶片与外壳过度磨损等故障。为此,研究基于激光测距传感器的螺旋输送器焊接质量在线快速检测方法,设计联合收获机螺旋输送器焊接质量在线检测系统,通过结构关系和传感器布局,将主轴径向跳动量、螺旋叶片的径向跳动量以及螺距等关键参数的检测转换为对与之相应的距离信息检测,实现了多参数的连续、同步测量。试验表明,与传统人工测量方法需要根据经验选取多个测量位置、进行多次测量、单次测量耗时15~20min相比,系统可实现关键参数连续、同步测量,单次测量时间缩短至1min。主轴径向跳动量检测的最大相对偏差为3.661%,螺旋叶片径向跳动量检测的最大相对偏差为2.030%,螺距的测量标准差为2.07mm,满足检测需求。系统通过对检测数据的分析处理,实现加工误差的精准定位和3D可视化展示,并根据公差要求对螺旋输送器进行合格性检查评价,对超限变形进行报警。

    Abstract:

    The lack of rapid and effective on-line detection means for combine screw conveyor leads to poor machining quality, which leads to material blockage, blade open welding, excessive wear between blade and shell. In order to solve the problem, an on-line rapid detection method based on laser ranging sensor was proposed, a multi-parameter synchronous online detection system for combine screw conveyor was developed, and a detection test bench was designed. Through the structural relationship and sensor layout, the detection of the radial runout of the spindle, the radial runout of the spiral blade and the pitch of the screw were transformed into the detection of the corresponding distance information,which realized the continuous and synchronous measurement of multi-parameters. The experiment showed that compared with the traditional manual measurement method, which needed to select multiple measurement positions according to experience and took 15~20 minutes for a single measurement, the system can realize continuous and synchronous measurement of key parameters, and the single measurement time was 1 minute.The maximum relative error of spindle radial runout was 3.661%, the relative error of spiral blade radial runout was 2.030%, and the standard deviation of pitch measurement was 2.07mm, which met the detection requirements. Through the analysis and processing of the test data, the system realized the accurate positioning of machining error and 3D visualization display. According to the tolerance requirements, the screw conveyor was inspected and evaluated for compliance, and the over limit deformation was alarmed.

    参考文献
    相似文献
    引证文献
引用本文

高瑞遥,王丽丽,牛康,周利明,赵博,苑严伟.基于激光扫描的螺旋输送器焊接质量在线检测[J].农业机械学报,2020,51(s1):292-297. GAO Ruiyao, WANG Lili, NIU Kang, ZHOU Liming, ZHAO Bo, YUAN Yanwei. Online Detection of Welding Quality for Screw Conveyor of Combine Harvester Based on Laser Scanning[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):292-297.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2020-08-01
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2020-11-10
  • 出版日期: