花生联合收获机秧蔓夹持输送系统载荷谱编制
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山东省自然科学基金项目(ZR2017MEE058)


Load Spectrum Compiling of Peanut Combine Harvester’s Seedling Clamping and Conveying System
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    摘要:

    花生联合收获机夹持输送系统存在经常堵塞问题,对其液压系统的工作载荷进行研究极为关键。为得到反映花生秧蔓夹持输送系统的典型作业载荷谱,根据多次田间试验结果,选取花生秧蔓夹持输送系统液压马达输出轴转速为310、360、410r/min时的工况,进行系统液压马达田间作业载荷测试试验。针对大量的测试数据,采用转折点提取方式将载荷数据压缩至原来的1/50左右;随后利用雨流计数将时域内的载荷转换为雨流域内的均值、幅值载荷;再根据极大似然参数估计法分别对均值、幅值载荷数据进行统计分析。基于拟合检验结果分析得到,当花生秧蔓夹持输送系统液压马达输出轴转速为410r/min时,系统压力载荷均值和幅值分别满足分布均值为7.28、标准差为0.81的正态分布以及阈值为0.32、尺度参数为0.30、形状参数为0.90的三参数威布尔分布要求,可作为系统载荷谱编制的典型田间作业工况。由于室内台架试验以及花生秧蔓夹持输送系统机械零部件测试及产品结构优化设计的需要,将系统液压马达的压力信号转换为扭矩信号。根据均值、幅值的独立性,建立典型作业工况载荷的联合概率密度函数,采用载荷外推法得到液压马达输出轴扭矩的二维载荷谱,同时,结合实际试验加载的需求,进行二维载荷谱的降维操作,根据变均值法得到一维扭矩程序谱。

    Abstract:

    The blockage problem often occurs in the clamping and conveying system of the peanut combine harvester, and it is extremely critical to do research on the working load of its hydraulic system. The working loads of the hydraulic motor of the driving system of the clamping and transportation of peanut seedlings were measured to obtain the typical load spectrum. According to the motor analysis of a large amount of test pressure data, three rational speeds of the output shaft, respectively, 310r/min, 360r/min and 410r/min were chosen. For a large number of the test data, the turning point extraction method was used to compress the load data to about 1/50 of the original. Then the load in the time domain can be transformed into range and mean load in the rainflow domain through the rainfllow counting method. And the maximum likelihood parameter estimation method was employed during the statistical analysis. The rotational speed of motor of 410r/min was determined as the typical working condition of the system according to the fitting test result. Because the mean and range load of the system pressure met the requirements of a normal distribution with a mean of 7.28, a standard deviation of 0.81, and a three-parameter Weibull distribution with a threshold of 0.32, a scale parameter of 0.30, and a shape parameter of 0.90. Due to the requirements of indoor bench test, mechanical parts testing of peanut seedling spreading conveyor system and the structure optimization design, the pressure signal of the system hydraulic motor was converted into torque signal. Then, the joint probability density function of the mean and range load was established based on the independence of mean and range. And on this basis, the two dimensional torque spectrum of the hydraulic motor output shaft was obtained by the load extrapolation method. Finally, combined with the actual test loading requirements, dimensionality reduction operation was performed on the two-dimensional load spectrum. And the one-dimensional program spectrum was transformed from the two-dimensional according to the variable mean method for the convenience of actual load test. The application of statistical analysis method of compiling of one-dimensional program would realize the reproduction of field operation load and provide a reliable data foundation for the bench test for indoor mechanical parts of peanut combine harvester.

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翟新婷,陈明东.花生联合收获机秧蔓夹持输送系统载荷谱编制[J].农业机械学报,2020,51(s1):261-266,363. ZHAI Xinting, CHEN Mingdong. Load Spectrum Compiling of Peanut Combine Harvester’s Seedling Clamping and Conveying System[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s1):261-266,363.

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  • 收稿日期:2020-08-02
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  • 在线发布日期: 2020-11-10
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