小麦粉等距螺旋喂料装置优化设计与试验
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家重点研发计划项目(2018YFD0400704)和河南省科技厅自然科学项目(182102110163)


Optimization Design and Experiment of Wheat Flour Equal Pitch Screw Feeding Device
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对自动包装生产线上输送小麦粉等距螺旋喂料装置参数以经验设计为主、缺乏系统设计方法的问题,基于粒子群算法对螺旋喂料装置参数进行了优化设计。首先,针对输送小麦粉螺旋喂料器流量计算公式与实际流量误差较大、降低参数优化设计准确性的问题,以实际流量与理论流量的差值作为响应值,以对流量差值影响显著的螺距、内轴径、转速为变量设计正交试验,建立了变量与响应值之间的二阶回归方程,由此得到修正后的小麦粉流量计算式;然后,基于粒子群算法,以流量最大和螺旋体质量最小作为优化目标,以螺旋叶片外径、螺距、内轴外径、内轴筒内径作为变量,并采取比例的形式将2个目标转换为单目标优化问题,进行寻优求解;最后,根据算法优化结果进行试验,结果表明,优化后流量为3.0546t/h,比经验设计值提升了18.15%,螺旋体质量为6.2779kg,比经验设计质量减小了29.39%,修正后优化的理论流量为2.8647t/h,与实际测定流量的误差为6.22%。

    Abstract:

    Aiming to meet its operational challenges, the parameters of a wheat flour equalpitch screw feeder are mainly based on empirical design, but systematic research of its optimization is lacking. Thus, an optimization method was presented based on particle swarm optimization. Firstly, to improve the accuracy and rationality of the algorithm optimization results, the large error between the empirical calculation formula of the mass flow rate was mitigated, and actual tests were done. The differences between the response value, pitch S, inner shaft diameter d, and rotational speed n, which had significant influences on the flow difference, were taken as variables. The orthogonal experiments were designed by using DesignExpert software, a secondorder regression equation between the three variables and the response value was established and the modified formula of wheat mass flow rate was obtained. Then, according to the modified formula, based on particle swarm optimization, with maximum mass flow rate and smallest screw weight as the optimization goals, the outer diameter of the blade, pitch, outer diameter of the inner shaft, and inner diameter of the inner shaft were taken as variables. The two goals were then transformed into singleobjective optimization problems in a proportional way for optimization. Finally, tests were carried out according to the optimization results, showing that the optimized mass flow rate was 3.0546t/h, which was 18.15% higher than the empirical design value of 2.5853t/h, and the screw weight was 6.2779kg, which was 29.39% lower than its empirical design. The theoretical mass flow rate of the modified optimization result was 2.8647t/h and the error for the actual measured flow value of 3.0546t/h was 622%. The result demonstrated the reliability of the modified mass flow rate calculation formula and optimization design method, which provided a reference for the design of a wheat flour equalpitch screw. 

    参考文献
    相似文献
    引证文献
引用本文

徐雪萌,李飞翔,申长璞,李永祥,常东涛.小麦粉等距螺旋喂料装置优化设计与试验[J].农业机械学报,2020,51(12):150-157. XU Xuemeng, LI Feixiang, SHEN Changpu, LI Yongxiang, CHANG Dongtao. Optimization Design and Experiment of Wheat Flour Equal Pitch Screw Feeding Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):150-157.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2020-08-03
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10