先揉切后分离风筛组合式花生膜秧分离装置设计与试验
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中央级公益性科研院所基本科研业务费专项(S201918、S202011)


Design and Experiment of Fan-sieve Combined Peanut Film-Seedling Separating Device Based on Shredding and Separating
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    摘要:

    针对覆膜花生收获后的花生秧在饲料加工过程中存在膜秧分离不彻底、损失率高等问题,结合揉切后物料尺寸特征和悬浮特性,设计了一种兼具分级、清土、输送和除膜功能的风筛组合式膜秧分离装置,并进行了膜秧分离特性试验与参数优化。以上层筛风机转速、下层筛风机转速和振动筛频率为试验因素,以除膜率和损失率为试验指标,运用DesignExpert 8.0.6软件设计三因素三水平二次回归正交试验,建立了响应面回归模型,并进行优化与试验验证。结果表明:各因素对除膜率影响的主次顺序为:下层筛风机转速、上层筛风机转速、振动筛频率;各因素对损失率影响的主次顺序为:下层筛风机转速、振动筛频率、上层筛风机转速。对优化结果进行了试验验证,当上层筛风机转速760r/min、下层筛风机转速670r/min、振动筛频率4Hz时,除膜率为91.24%,损失率为8.51%,验证试验结果与模型预测值相对误差小于5%。

    Abstract:

    Peanut seedlings has many advantages as husbandry forage, such as rich nutrition, soft texture and low price. However, residual film on the harvested peanut seedlings that mulching cultivated would seriously affect the digestive system functions of livestock and reduce the feed utilization value of peanut seedlings. Therefore, it’s an urgent issue to carry out the research on removing the residual film from peanut seedlings. There are significantly differences on the components and suspension velocities of mixture materials that shredded by peanut seedlings shredding and residual film sucking machine, which make it difficult to separate residual film out from peanut seedlings. The suspension velocities of shredded materials are the basic characteristics during the research of improved design and parameters optimization for the device of separate residual film out from peanut seedlings. In view of the outstanding problems at present, for example, it’s hard to separate residual film form peanut seedlings and the materials loss rate is higher than that was expected. The suspension velocity measurement experiment was designed and conducted by using DFPF-25 type suspension velocity testing equipment, the physical characteristics and suspension velocities of materials that shredded by peanut seedlings shredding and residual film sucking machine were studied, and a kind of residual filmseedlings separating device of which combined centrifugal fans and vibrating sieve was designed, with the functions of grading, dust cleaning, material conveying and residual film sucking. The rotational speed of upper fans were designed to be 700~900r/min adjustable, that of lower fans were 500~700r/min adjustable, and the frequency of vibrating sieve was 3~4Hz adjustable. By using the peanut seedlings shredding and residual film sucking machine as the experimental platform, the performance test and parameters optimization of the residual filmseedlings separating device were carried out. The quadratic regression orthogonal test of threefactor and threelevel was designed by taking the rotational speed of upper fans, lower fans and the frequency of vibrating sieve as experimental factors, and residual film removal rate and materials loss rate as response values. The quadratic polynomial response surface regression models were established and optimized via the optimization modules of DesignExpert 8.0.6. The results showed that the significance order of the influence of test factors on residual film removal rate was as follows: the rotational speed of lower fans, the rotational speed of upper fans, and the frequency of vibrating sieve; the order of the influence on materials loss rate was as follows: the rotational speed of lower fans, the frequency of vibrating sieve, and the rotational speed of upper fans. The validation test results presented that the residual film removal rate was 91.24% and the materials loss rate was 8.51% when the rotational speed of upper fans was 760r/min, the rotational speed of lower fans was 670r/min, and the frequency of vibrating sieve was 4Hz. The relative error between the validation test results and the predicted values of the models was less than 5%, which proved that the models were reliable. The research result can provide reference for design and optimization of the residual film-seedling separating device of peanut seedlings shredding and residual film sucking machine. 

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杨猛,张延化,张冲,顾峰玮,于昭洋,胡志超.先揉切后分离风筛组合式花生膜秧分离装置设计与试验[J].农业机械学报,2020,51(12):112-121. YANG Meng, ZHANG Yanhua, ZHANG Chong, GU Fengwei, YU Zhaoyang, HU Zhichao. Design and Experiment of Fan-sieve Combined Peanut Film-Seedling Separating Device Based on Shredding and Separating[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):112-121.

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  • 收稿日期:2020-08-10
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10