2ZY-6型油菜毯状苗移栽机设计与试验
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国家重点研发计划项目(2017YFD0700804)、江苏省重点研发计划项目(SBE2018310260)、国家自然科学基金项目(51575284)和现代农业产业技术体系建设专项资金项目(CARS-13)


Design and Test of 2ZY-6 Rapeseed Carpet Seedling Transplanter
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    摘要:

    现有移栽机均以土壤流动为移栽的前提条件,不适应稻茬田黏重土壤,且作业效率较低。针对油菜机械化移栽的难题,采用油菜毯状苗的育苗方式,借鉴水稻插秧机的切块取苗原理,设计了2ZY-6型油菜毯状苗移栽机,该机可一次性完成切缝、移栽和覆土镇压等作业。切缝装置采用动力波纹圆盘,破茬能力强、沟型稳定,有利于后续秧苗对缝栽插;设计了机械液压式旱地仿形机构,可在不平土壤条件下实现栽深控制;设计了V型覆土镇压装置,通过具有夹角调节功能的V型对称布置的镇压轮锐角轮缘切土、侧向推土,挤压栽植缝壅土立苗;根据油菜移栽农艺要求,对栽植系统的关键部件和参数进行了优化设计,满足毯状苗油菜大面积、低回数切块取苗的要求。对整机进行了稻茬田和旱田两种土壤条件下的性能试验,结果表明,稻茬田土壤含水率为24.7%~30%时移栽效果较好,栽植合格率最大可达85.66%;旱田土壤含水率为17.6%~26.8%时移栽质量最优,栽植合格率最大可达87.01%;在稻茬田移栽时,机具前进速度应控制在1.15m/s以内,在旱田移栽时,机具作业速度为0.8~1.2m/s时均能满足油菜移栽要求。

    Abstract:

    Rapeseed is the most important oil crops in China. Rapeseed seedling transplantation is a chief cultivation pattern in the crop rotation area of rice and rapeseed. The existing transplanter took the soil mobility as a prerequisite for transplanting, which was not suitable for the sticky soil of rice stubble field. In addition, the working efficiency of transplanter was low. In order to improve the present situation of rapeseed mechanized transplanting, a 2ZY-6 type rapeseed carpet seedling transplanter which could finish ditching, transplanting and compacting all at once was designed with the reference principle of the rice transplanter. The efficiency of the rapeseed carpet seedling transplanter could reach up to 10 times higher than that of a traditional rapeseed transplanter. The rapeseed carpet seedling transplanter got rid of the limitation of soil mobility and had strong ability to adapt the soil environment of paddy stubble field. Rapeseed carpet seedling transplanter consisted of a furrow opener, seedling feeder mechanism, planting mechanism and compacting mechanism. The furrow opener adopted the design of corrugated disc. The stubble breaking ability was strong and the furrow type was stable which was beneficial to the subsequent planting of seedlings into the gap. The mechanical hydraulic copying mechanism was designed to control the planting depth under the condition of uneven soil. The Vshaped compacting mechanism was designed, and the suppressing wheel which adopted the V type symmetrically to arrange through a longitudinal deflection angle was used to cut the soil at the sharp angle and push the soil at side direction. The soil on both sides of the seedling ditch was squeezed around the seedling through the suppressing wheel, and the seedlings were compacted and kept upright. At the same time, the key components and parameters of the planting system were optimized according to the agronomic requirements of rapeseed transplanting, and the requirements of large area and the low number of cutting block and picking seedling of rapeseed carpet seedling were realized. The performance test of the rapeseed carpet seedling transplanter was carried out under the paddy soil and dry stubble soil. The test results showed that the transplanting effect was outstanding when the moisture content of paddy soil was 25%~30%, and the average transplanting qualified rate was up to 85.66%. The best transplanting quality was obtained in dry stubble field when the moisture content of dry stubble soil was 17.6%~26.8%, and the highest transplanting qualified rate was 87.01%. The transplanting speed of paddy soil should be kept within 1.15m/s, and the transplanting speed of dry stubble soil should be kept within 0.8~1.2m/s, which can directly satisfy the requirements of rapeseed transplanting agronomy. This study provided a reference for users to use rapeseed carpet seedling transplanter and select suitable transplanting conditions. 

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吴俊,俞文轶,张敏,吴崇友,蒋兰,汤庆.2ZY-6型油菜毯状苗移栽机设计与试验[J].农业机械学报,2020,51(12):95-102;275. WU Jun, YU Wenyi, ZHANG Min, WU Chongyou, JIANG Lan, TANG Qing. Design and Test of 2ZY-6 Rapeseed Carpet Seedling Transplanter[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):95-102;275.

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  • 收稿日期:2020-04-01
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10