螺旋锥体离心式排肥器扰动防堵机理分析与试验
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国家重点研发计划项目(2016YFD0200600、2016YFD0200606)


Mechanism Analysis and Test of Disturbance and Blockage Prevention of Spiral Cone Centrifugal Fertilizer Apparatus
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    摘要:

    针对传统排肥器因肥料架空结拱堵塞而影响排肥性能的问题,通过构建螺旋锥体离心式排肥器排肥过程颗粒化肥的运动模型及扰动破拱防堵机理分析,阐明了螺旋扰动叶片破拱防堵作用机理。采用EDEM离散元软件,进行了有、无螺旋扰动杯的排肥器排肥过程仿真对比分析,螺旋叶片能够为肥箱出肥口与排肥器连接处及扰动杯内的颗粒化肥提供卷携扰动作用,同时可增大颗粒化肥下移速度,防止肥料架空结拱堵塞。高速摄像试验表明:肥箱出肥口与有螺旋扰动杯排肥器连接处的颗粒化肥做与弧形锥体圆盘转速相同方向的向下运动,颗粒化肥运动流畅,无断层下落问题;无螺旋扰动杯排肥器与肥箱出肥口连接处的颗粒化肥做缓慢的向下运动,且运动过程中出现了颗粒化肥断续下落问题。台架试验表明:有螺旋扰动杯的排肥器排肥频率稳定性系数在96%以上,排肥量稳定性变异系数不超过5.57%,满足施肥质量要求,明显优于无螺旋扰动杯的排肥器。

    Abstract:

    Arch blocking is an important factor that affects the stability of fertilizer apparatus performance. It is of great significance to analyze the mechanism of arching, anticlogging and arch breaking mechanism of the fertilizer discharge to improve the performance of the fertilizer discharge and the quality of fertilizing. In order to further explore the mechanism of anticlogging and arch breaking by spiral cone centrifugal fertilizer apparatus and provide theoretical basis for later optimization, the theoretical analysis and simulation tests of the designed spiral disturbance cone centrifugal centralized chemical fertilizer apparatus were conducted to explore the mechanism of anticlogging and arch breaking by spiral cone centrifugal fertilizer apparatus. And the anticlogging performance of the fertilizer apparatus was further tested by highspeed photographic test and a bench test. The movement model of granular fertilizers during the process of fertilizer removal by the designed spiral cone centrifugal fertilizer apparatus was constructed and the mechanism of disturbance anticlogging and arch breaking was analyzed. The positive effects of spiral disturbing blades on anticlogging and arch breaking and the feasibility of fertilizer apparatus disturbance anticlogging were clarified. By using the EDEM discrete element simulation software, the effects of the fertilizer apparatus with and without the spiral disturbance cup on the movement of the fertilizer were simulated. Spiral blades can provide rolling disturbance for the granular fertilizer at the junction of the fertilizer box outlet and the fertilizer apparatus, at the same time, increasing the downward movement speed of the granular fertilizer can prevent arching and clogging at this location. The highspeed photographic test showed that the granular fertilizer at the junction of the fertilizer box outlet and the fertilizer apparatus with a spiral disturbance cup was moved downward and in the same direction as the speed of the cambered cone disk. The process of granular fertilizer movement was smooth and there was no problem of fault falling. The granular fertilizer at the connection between the fertilizer apparatus without a spiral disturbance cup and the fertilizer box outlet made a slow downward movement, and the problem of fault falling during the movement of granular fertilizer. The bench test showed that when the rotation speed of the cambered cone disk was the same, the coefficient of variation of fertilizing amount stability of the spiral disturbance cup fertilizer apparatus was lower than that of the nonspiral disturbance cup of the fertilizer apparatus, and the coefficient of variation of fertilizing amount stability of two types of fertilizer apparatus was decreased with the increase of cambered cone disk rotating speed. When the rotation speed of the cambered cone disk was low, the coefficient of fertilizing frequency stability in the same row of the nonspiral disturbance cup fertilizer apparatus was lower than that of the spiral disturbance cup of the fertilizer apparatus. With the increase of the rotating speed of the cambered cone disk, the coefficient of fertilizing frequency stability in the same row of the fertilizer apparatus with and without the spiral disturbance cup were increased. When the speed was the same, the coefficient of fertilizing frequency stability in the same row of the spiral disturbance cup fertilizer apparatus was higher than that of the nonspiral disturbance cup of the fertilizer apparatus. The coefficient of variation of fertilizing amount stability of the spiral disturbance cup fertilizer apparatus was above 96%, the variation curve of coefficient of variation of fertilizing amount stability was not more than 5.57%, which can fully meet the quality requirements for field discharge of fertilizer.

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刘晓东,丁幼春,舒彩霞,王凯阳,刘伟鹏,王绪坪.螺旋锥体离心式排肥器扰动防堵机理分析与试验[J].农业机械学报,2020,51(12):44-54. LIU Xiaodong, DING Youchun, SHU Caixia, WANG Kaiyang, LIU Weipeng, WANG Xuping. Mechanism Analysis and Test of Disturbance and Blockage Prevention of Spiral Cone Centrifugal Fertilizer Apparatus[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(12):44-54.

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  • 收稿日期:2020-01-03
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10