转轮除湿干燥系统设计与试验
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中央级公益性科研院所基本科研业务费专项资金项目(S202006-02)、中国农业科学院科技创新工程特色农产品干制与加工装备团队项目(2020)和江苏省农业科技自主创新资金项目(CX(19)3117)


Design and Test of Drying System for Desiccant Wheel Dehumidification
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    摘要:

    为了实现农产品优质节能干燥,针对转轮除湿再生能耗高等问题,进行了转轮除湿系统优化设计,设计了中低温可切换一体干燥机,构建分级冷凝再生模式,进行分级再生与香菇除湿干燥试验分析,研究优化干燥工艺,确定整机除湿能耗等作业参数。为了检验并提高分级冷凝作业性能,以再生加热温度、再生冷凝热量及干燥冷凝热量为指标,运用Box-Benhnken中心组合试验设计理论,对蒸发进风温度、再生进风温度、风阀开度3个影响分级再生性能的因素进行响应面试验。通过数据分析,建立了分级冷凝再生模型,结合等值线图分析了上述3个试验因素对指标的影响规律,同时对各影响因素进行了综合优化与试验验证。结果表明,3个回归模型均高度显著,RSq均大于99%,模型可靠性高;在室温条件下,提高蒸发温度与再生进风温度有利于提升分级冷凝再生效果;与纯电加热再生相比,分级冷凝再生可降低能耗29.6%。香菇转轮除湿干燥试验表明,在相同干燥温度下,采用转轮除湿干燥比热泵干燥后的香菇品相好,干燥速率提升2倍以上,能耗高5.9%。

    Abstract:

    In order to solve the problem of high energy consumption of desiccant wheel dehumidification and realize the energy-saving, high-quality and drying of agricultural products, the desiccant wheel dehumidification system was designed and optimized. And a middle and low temperature switchable integrated dryer was developed, and a fractional condensation mode was built. Fractional condensation and shii-take drying experiments were carried out. To test and improve the performance of fractional condensation, with the goal of increasing the regeneration heating temperature, Q1 and Q2, the Box-Benhnken response surface test was performed on three factors that affecting the classification performance: evaporating inlet air temperature, condensing air temperature, and damper opening. Through data analysis, a response surface model was established, and the influence mechanism of the above three inspection indicators affected by changes in the value of the three experimental factors was analyzed in combination with the contour map. At the same time, comprehensive optimization and experimental verification of each influencing factor were performed. The results showed that the RSq of the three models were all greater than 99%. The test factors had a great impact on the drying quality and energy consumption. When the inlet air temperature was 34.2℃, the condensing air temperature was 34.1℃, the damper opening was 82.3%, the heating temperature was 67.1℃,Q1 was 11030kJ, Q2 was 21449kJ, and the prediction error were less than 6%. At room temperature, as much as possible to promote the evaporation temperature and regeneration inlet air temperature was conducive to improving the effect of classification regeneration. It can reduce energy consumption by 29.6% compared with pure electric heating regeneration. The test of shii-take drying for desiccant wheel dehumidification showed that at the same drying temperature, it was better than the shii-take mushroom dried by the heat pump, the drying rate was increased by more than 2 times, and the energy consumption was higher than 5.9%. The research result can provide a reference for the design of energy saving drying system for desiccant wheel dehumidification.

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王教领,金诚谦,宋卫东,丁天航,王明友,吴今姬.转轮除湿干燥系统设计与试验[J].农业机械学报,2020,51(11):374-384. WANG Jiaoling, JIN Chengqian, SONG Weidong, DING Tianhang, WANG Mingyou, WU Jinji. Design and Test of Drying System for Desiccant Wheel Dehumidification[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(11):374-384.

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  • 收稿日期:2020-02-24
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  • 在线发布日期: 2020-11-10
  • 出版日期: 2020-11-25