基于超声振动的土壤切削挖掘装置设计与试验
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国家重点研发计划项目(2016YFD0702103)、山东省自然科学基金面上项目(ZR2017MEE016)、山东省农业重大应用技术创新项目(SD2019NJ009-7)和山东省农机装备研发创新计划项目(2017YF007、2018YF005-02)


Design and Test of Soil Cutting and Digging Device Based on Ultrasonic Vibration
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    摘要:

    针对农业装备触土部件工作阻力大、耗能高等问题,提出了利用超声波高频振动辅助土壤切削挖掘从而降低阻力的技术方案,设计了超声振动土壤切削挖掘装置。选定20kHz作为超声激振频率,基于耦合谐振效应的目标,分析、设计了夹心式换能器和圆锥形变幅杆等关键部件的结构参数。建立了变幅杆有限元模型,利用仿真方法对其进行模态分析和谐响应分析,仿真结果显示,变幅杆轴线伸缩固有频率接近20kHz,与设计值吻合。搭建了超声振动土壤切削挖掘阻力试验测试平台,进行了有、无超声波振动土壤切削挖掘阻力土槽对比试验,结果表明:相比无振动刚性挖掘铲,超声波振动挖掘铲能够有效降低土壤切削挖掘阻力,在1.5、2.5、3.5MPa 3种土壤硬度条件下,超声波振动挖掘铲所对应的降阻率分别为35.1%、40.7%和44.3%,土壤硬度越大,超声波振动挖掘铲的降阻效果越明显。当土壤含水率为20%~48%时,不论有无振动,土壤切削挖掘阻力均随着土壤含水率的增加先迅速降低后又缓慢回升。由于超声振动激励需要额外消耗能量,故振动挖掘总耗能并未降低。试验验证了超声振动土壤切削挖掘降阻方案的可行性以及参数设计的合理性。

    Abstract:

    Aiming to solve the problems of high working resistance and high energy consumption of soil touching parts of agricultural production equipment, a technical scheme of reducing resistance was proposed by using ultrasonic high frequency vibration assisted soil cutting excavation, and the ultrasonic vibration soil cutting and digging device was designed. 20kHz was selected as the excitation frequency, and the structural parameters of the key components such as sandwich transducer and conical horn were analyzed and designed based on the target of coupling resonance effect. The finite element model of the horn was established, and the modal analysis and harmonic response analysis were carried out by using the simulation method. The simulation results showed that the natural frequency of the horn axis expansion was close to 20kHz, which was consistent with the design value. The test platform of ultrasonic vibration soil excavation resistance was set up, and the soil trench test of cutting resistance of soil with and without ultrasonic vibration was carried out. The test results showed that compared with the rigid digging shovel without vibration, the ultrasonic vibration digging shovel can effectively reduce the soil digging resistance. Under the conditions of soil hardness of 1.5MPa, 2.5MPa and 3.5MPa, the corresponding soil digging resistance of ultrasonic vibration digging shovel can be effectively reduced. The resistance reduction rates were 35.1%, 40.7% and 44.3%, respectively. The greater the soil hardness was, the more obvious the drag reduction effect of ultrasonic vibration digging shovel was. With the increase of soil moisture content, the soil cutting resistance was decreased rapidly and then increased slowly. Due to the additional energy consumption of ultrasonic vibration excitation, the total energy consumption of vibration excavation was not effectively reduced. The experimental results verified the feasibility of the resistance reduction scheme and the rationality of the design parameters of the ultrasonic vibration soil cutting and digging device.

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王东伟,王家胜.基于超声振动的土壤切削挖掘装置设计与试验[J].农业机械学报,2020,51(11):85-92. WANG Dongwei, WANG Jiasheng. Design and Test of Soil Cutting and Digging Device Based on Ultrasonic Vibration[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(11):85-92.

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  • 收稿日期:2020-08-09
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  • 在线发布日期: 2020-11-10
  • 出版日期: 2020-11-25