金属陶瓷自磨刃割刀对苜蓿低损伤切割机理分析
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国家重点研发计划项目(2016YFD0701701)、山东省自然科学基金项目(ZR2019MEE092)、山东省现代农业产业技术体系果品产业创新团队资金项目(SDAIT-06-12)和山东农业大学“双一流”奖补资金项目(SYL2017XTTD07)


Fabrication of Self-sharpening Blades with Metalloceramics Materials and Low-damaged Cutting Mechanism of Alfalfa
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    摘要:

    通过数值模拟仿真分析了割刀刃口曲率半径对苜蓿切割过程力学特性的影响,采用超重力燃烧合成技术制备金属陶瓷梯度材料,按照国标要求制备旋转式割草机割刀,探讨了金属陶瓷割刀作业过程中自磨刃形成原理及其对苜蓿的低损伤切割机理,并进行了田间试验验证。结果表明,割刀刃口曲率半径是影响锋锐性的重要因素,曲率半径越大,刃口钝化越严重,割刀对茎秆的切割作用变弱,而撞击作用增强,茎秆生长方向(Z方向)拉应力增大,形成撕裂拉拔作用,使苜蓿切口粗糙、根部松动。自磨刃割刀的后刀面为金属陶瓷材料,其硬度高(760~780Hv)、耐磨性好,前刀面硬度呈梯度平缓变化趋势,在作业过程中磨损均匀,刃口曲率半径变化较小而形成自磨锐特性,实现了对苜蓿的低损伤切割。田间试验表明,在相同条件下,与市售割刀相比,金属陶瓷自磨刃割刀切割苜蓿66.7hm2后仍然保持锋锐的切割性能,苜蓿切口平齐,组织损伤较轻,自愈过程正常,再生芽保留完整,再生周期可缩短5~10d。

    Abstract:

    Through computer simulation, effects of edge curvature radius of blade on the mechanical properties during alfalfa cutting process were inspected. Metalloceramics functionally gradient material was fabricated by combustion synthesis casting under an ultragravity field. The structure of metalloceramics blades was prepared as national standard. Formation principle of selfsharpening characteristics and lowdamaged mechanism cutting alfalfa for the metalloceramics blades were analyzed. Research results were verified by field experiment. The results indicated that edge curvature radius of blade was the key factor influencing the sharpness property. More value of radius was, blunter of the edge would be. According to stalk of alfalfa cut by blades, reducing cutting and increasing striking aspects would be existed. In the alfalfa growth direction (Z direction), enhanced tensile stress can accumulate the stalk, which can lead to some disadvantage such as coarse stubble of stalk, root loosen and so on. The flank surface of blades were made up of metalloceramics with preferentially oriented columnar eutectic matrix of iron/iron carbides for the high hardness (760~780Hv) and wear resistance. Hardness gradient variation of rake face of blades can lead to regular wear. Selfsharpening characteristics, sharp cutting performance and lowdamaged cutting alfalfa for metalloceramics blades were so formed because of slight variation for their edge structure. The results of field experiment indicated that in the same condition, after harvesting alfalfa plant for 66.7hm2, compared with the commercial blades, the designed blades had excellent cutting performance: flush notches, slight damage of tissue, natural selfhealing process, shorten regeneration period for 5 to 10 days and so on.

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宋月鹏,王征,吴昆,李法德,宋占华,杨潇.金属陶瓷自磨刃割刀对苜蓿低损伤切割机理分析[J].农业机械学报,2020,51(10):421-426,309. SONG Yuepeng, WANG Zheng, WU Kun, LI Fade, SONG Zhanhua, YANG Xiao. Fabrication of Self-sharpening Blades with Metalloceramics Materials and Low-damaged Cutting Mechanism of Alfalfa[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):421-426,309.

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  • 收稿日期:2020-02-11
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  • 在线发布日期: 2020-10-10
  • 出版日期: 2020-10-10