内啮合行星轮柱塞式生物质环模成型机设计与试验
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国家自然科学基金项目(51766016、51666016、31960365)和内蒙古自治区高等学校科学研究项目(NJZY20045)


Design and Experiment of Epicyclic Train Structured Biomass Ring-die Briquetting Machine with Plunger Roller
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    摘要:

    针对传统环模生物质成型机能耗高、磨损严重的问题,提出了一种环模生物质致密成型方法,并设计了内啮合行星轮柱塞式生物质环模成型机样机。该样机通过压辊轴上柱塞凸模与环模体上成型孔之间的类齿轮啮合运动,实现柱塞凸模对环模体成型孔内物料的挤压压缩,使松散物料形成一定密度的颗粒状物料。为适应不同的生物质物料,环模体成型孔的长径比可以进行调整。以颗粒度为1~3mm的木屑为物料,在物料含水率为15%、压辊轴转速为60r/min、室温条件下进行了试验。结果表明:内啮合行星轮柱塞式环模生物质成型方法可行,该样机生产率为115kg/h、颗粒成型率96.2%、成型密度1.05g/cm3、机械耐久性指数97.5%、能耗约为45kW·h/t,各项指标均达到设计要求;比其他同规格传统环模成型机能耗降低了25.4%,比螺旋挤压成型机能耗降低了50%;样机关键部件磨损降低,使用寿命得到提高。

    Abstract:

    Targeting on the problems of high energy consumption and severe abrasion for conventional ringdie briquetting machine, a new method was put forward to densify the biomass materials and also a prototype machine of epicyclic gear train structured ringdie briquetting machine with plunger roller was designed. The prototype machine can effectively compress loose materials into pellets of certain density through pressing movement of plungers of roller into the forming channels of ringdie, which altogether resemble a mating pair of gears: the plungers of roller fitting into the channels of ringdie as a pair of gears meshing with each other. For a good adjustment to diverse biomass materials, the ratio of length to diameter of forming channels can be altered. Experiments were conducted upon the prototype machine with materials (sawdust) of particle size of 1~3mm and 15% of moisture content at room temperature and 60r/min of roller rotational speed. The test results with productivity of 115kg/h, briquetting rate of 962%, bulk density of 1.05g/cm3, mechanical durability of 97.5% and an overall power consumption of 45kW〖DK〗·h/t all met the design requirements and hence the machine was proved to be satisfactorily workable,and at the same time, the energy consumption was reduced by 25.4% compared with that of the common ringdie press with similar specifications,while a 50% reduction of energy consumption was observed compared with the screw extrusion type briquetting machine. Furthermore, the wear of key components were considerably diminished and thus prolonged service life could be affirmatively expected. The biomass briquetting method can strongly support as a reference for the optimization of design and application of ringdie briquetting machine. 

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德雪红,吴桂芳,李南丁,张建超,郭文斌,李震.内啮合行星轮柱塞式生物质环模成型机设计与试验[J].农业机械学报,2020,51(10):379-386. DE Xuehong, WU Guifang, LI Nanding, ZHANG Jianchao, GUO Wenbin, LI Zhen. Design and Experiment of Epicyclic Train Structured Biomass Ring-die Briquetting Machine with Plunger Roller[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):379-386.

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  • 收稿日期:2020-07-10
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  • 在线发布日期: 2020-10-10
  • 出版日期: 2020-10-10