轴流式全喂入花生收获机捡拾机构设计与试验
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中央级公益性科研院所基本科研业务费专项(S201936-38)、国家重点研发计划项目(2016YFD0702102)、国家现代农业花生产业技术体系项目(CARS-13)


Design and Experiment of Picking-up Mechanism of Axial-flow Full-feed Peanut Harvester
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    摘要:

    受复杂作业环境及多目标参考系影响,花生联合收获机捡拾机构存在捡拾落果率高、荚果破损率高、功耗比率过大等问题。通过开展不同秧蔓条件下的捡拾力学特性试验,确定了捡拾机构的结构参数与工作参数。基于Box-Benhnken的中心组合设计理论,以机构转速、机具前进速度、弹齿间距三因素为影响因子进行响应面试验,分析各因素对捡拾落果率、荚果破损率和功耗比率的影响,并对影响因素进行优化。试验结果表明,对捡拾落果率的影响由大到小为弹齿转速、机具前进速度、弹齿间距,对荚果破损率的影响由大到小为弹齿转速、弹齿间距、机具前进速度,对功耗比率的影响由大到小为机具前进速度、弹齿转速、弹齿间距;最优参数组合为弹齿转速63.62r/min、弹齿间距75.23mm及机具前进速度1.07m/s,对应的捡拾落果率为2.15%,荚果破损率为3.53%,捡拾功耗比率为7.92%,比优化前分别提高了1.0、1.2、3.4个百分点。

    Abstract:

    Peanut is an important oil crop and cash crop in China. With the increasing uncertainties in international agricultural trade, efficient peanut harvesting equipment are playing a key role in maintaining the safety of Chinas oil trade. Influenced by complex operation environment and multitarget reference system, the pickingup mechanism of axialflow fullfeed peanut combine harvester had the problems of high dropping rate, high damage rate and high power consumption rate. The key structural parameters and operation parameters of the picking mechanism were determined by combining theoretical analysis with field experiments. The theoretical range of the main parameters of the pickingup mechanism were established. Based on Box-Benhnkens central combination theory, responsing surface tests were carried out with three factors as influencing factors, namely, mechanism rotation speed, machine advancing speed and elastic teeth spacing. The effects of various factors on pickingup and dropping rate, damage rate and power consumption rate were analyzed and the influencing factors were optimized. The significant order of dropping rate was: mechanism rotation speed, machine forward speed, and elastic teeth spacing. The significant order of pod damage rate was mechanism rotation speed, elastic teeth spacing and machine advancing speed. The significant order of influence of power consumption ratio was machine forward speed, mechanism rotation speed and elastic teeth spacing. The optimal combination of working parameters were the mechanism rotation speed of 63.62r/min, the spacing between elastic teeth of 75.23mm and the forward speed of the machine of 1.07m/s, the corresponding dropping rate was 2.15%, pickingup loss rate was 3.53% and power consumption rate was 7.92%. The pickingup quality was improved and the harvesting cost was reduced. Results of the research could provide a reference for the perfect design of pickingup mechanism and optimization of operation parameters of axialflow peanut fullfeed harvester. The test device was based on the pickingup mechanism of axial peanut fullfeed harvester, and the test object was only “Yuhua 9327” peanut variety. It was suggested that the picking performance should be discussed in depth under the conditions of different peanut varieties and peanut harvesting equipment with different structures.

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王伯凯,顾峰玮,于昭洋,曹明珠,王江涛,胡志超.轴流式全喂入花生收获机捡拾机构设计与试验[J].农业机械学报,2020,51(10):132-141. WANG Bokai, GU Fengwei, YU Zhaoyang, CAO Mingzhu, WANG Jiangtao, HU Zhichao. Design and Experiment of Picking-up Mechanism of Axial-flow Full-feed Peanut Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):132-141.

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  • 收稿日期:2020-05-25
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  • 在线发布日期: 2020-10-10
  • 出版日期: 2020-10-10