预切种甘蔗勺链式排种器设计与试验
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国家自然科学基金项目(51975265、31960366)、国家重点研发计划项目(2017YFD0700600-2017YFD0700604)、云南省重大科技专项(2016ZF001、2017ZF001、2018ZC001-3、2018ZC001-4、2018ZC001-5)和云南省高校工程研究中心建设计划项目


Design and Test of Pre-cutting and Spoon Seed-metering Device for Sugarcane
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    摘要:

    针对目前预切种式甘蔗排种器普遍存在充种效果差、合格指数低等问题,设计了一种预切种甘蔗勺链式排种器。基于最速降线理论分析和待充蔗种的充种状态分析,阐明了最速降线可提高充种性能的原理;利用EDEM软件进行了单因素仿真试验,分析了不同种勺倾角和种勺数量对充种性能的影响。仿真结果表明,当种勺倾角为30°、种勺数量为15个时,充种性能较好;通过台架单因素试验,对种层高度调节装置和隔离板倾角进行了分析,为充种过程提供了有利条件。以作业速度、排种器倾角、种层高度为试验因素,以合格指数、漏充指数、重充指数为试验指标,进行二次回归旋转正交组合试验,分析了各试验因素交互作用对合格指数的影响。结果表明,当种层高度为360mm、作业速度为1.45~2.37km/h、排种器倾角为9.53°~15.15°时,排种器平均合格指数为95.33%,平均漏充指数和平均重充指数分别为3.11%、1.56%,满足甘蔗种植要求。

    Abstract:

    In order to solve the problem of low degree of precutting sugarcane planting machine in China and the problems such as the difficulty of fillingseed process, the serious missed seeds and the easy damage of seeds caused by the poor adaptability of sugarcane seed to seedmetering device with seed spoon, a kind of design and test of precutting and spoon seedmetering device for sugarcane was designed. The elaboration on the operating principle of the role of seed spoon, downhill line improving the performance of type seedmetering device with seed spoon angle in every part of fillingseed was made, which through theoretical design and dynamic analysis of the structure of the seed spoon, using the steepest descent line and the inclination angle of the seed spoon to increase the filling speed of the seed spoon and improve the filling performance of the seed metering device. The basic parameters of seed spoon were obtained through the calculation of the kinematic analysis of theoretical calculation and fillingseed process in accordance with the physical characteristics within the seed itself. And through the analysis of the seeds of stress state and motion state in the course fillingseed, the basic parameters of seed metering device were obtained. To be specific, the single factor test was conducted through the EDEM discrete element simulation analysis, and the basic parameters of seed metering device were further ascertained by analyzing the influence of different structural parameters to fillingseed. Then the quadratic regression orthogonal rotation combination test was done, which was based on the single factor test. The quadratic regression orthogonal rotation combination test rotation rate of operating speed, seed metering device dip angle and seeds height were taken as the test factors, and the qualifiedseeding index, the multipleseeding index and the missseeding index were taken as the test index, the influence of the interaction of each test factor on the qualification rate was analyzed. After optimizing the test parameters, the qualification rate of the seedmetering device was 95.33%, the missseeding index and the multipleseeding index were 3.11% and 1.56%, the best parameter combination was the seeds height of 360mm, the operating speed of 1.45~2.37km/h, the seed metering device dip angle of 9.53°~15.15°, the relative error between the test verification result and the simulation optimization result matched. The results showed that the precutting and spoon seedmetering device for sugarcane could fully meet the sugarcane requirements of planting.

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苏微,洪方伟,赖庆辉,贾广鑫,陈子威.预切种甘蔗勺链式排种器设计与试验[J].农业机械学报,2020,51(10):88-97. SU Wei, HONG Fangwei, LAI Qinghui, JIA Guangxin, CHEN Ziwei. Design and Test of Pre-cutting and Spoon Seed-metering Device for Sugarcane[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):88-97.

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  • 收稿日期:2020-06-28
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  • 在线发布日期: 2020-10-10
  • 出版日期: 2020-10-10