柔性机械式大豆精量排种器设计与试验
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现代农业产业技术体系建设专项资金项目(GARS-04)、黑龙江省自然科学基金项目(E2018008)、国家重点研发计划项目(2018YFD0201004)和北方寒地现代农业装备技术重点实验室开放项目(KF18-05)


Design and Experiment of Flexible Mechanical Soybean Precision Seed-metering Device
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    摘要:

    针对免耕播种作业时沙土和碎秸等飘浮物被气吸式排种器吸入充种室内,导致排种工作部件损坏、排种质量降低等问题,设计了一种柔性清护种机械式大豆精量排种器。对排种器工作过程进行理论分析,确定了影响工作性能的主要结构与工作参数;通过单因素对比试验确定了对排种性能影响最小的护种毛刷材料;采用三因素五水平二次正交旋转中心组合试验方法,以作业速度、充种倾角、护种距离为试验因素,以合格指数、漏播指数、重播指数和破损指数为评价指标,应用Design-Expert 8.0.6.1软件对试验结果进行方差分析。结果表明:各因素对合格指数的影响显著性由大到小依次为作业速度、护种距离、充种倾角,各因素对漏播指数的影响显著性由大到小依次为护种距离、作业速度、充种倾角,各因素对重播指数的影响显著性由大到小依次为作业速度、充种倾角,护种距离影响不显著,各因素对破损指数的影响显著性由大到小依次为护种距离、作业速度、充种倾角;当作业速度为8~12km/h、充种倾角70°、护种距离为-1.5mm时,排种合格指数大于94%、漏播指数小于3%、重播指数小于3%、破损指数小于0.2%,满足免耕大豆高速精量播种作业要求。

    Abstract:

    Aiming at the problems that multiple floating debris like sand and broken straw are often sucked into seeding compartments by airsuction seedmetering devices during notillage sowing operations, causing lower seed metering quality, a flexible mechanical type soybean seedmetering device with seedcleaning and maintaining functions was designed. Through a series of theoretical analyses of operation process of seedmetering device, the main structures and working parameters which might affect actual working performances were further determined. And by selecting PE wire, bristle and nylon as seedprotecting brush materials, a series of singlefactor comparisons were conducted, it was showed that there was no significant difference between bristle and nylon in making effects on pass indexes. But PE wire had significant effects upon these pass indexes. As for effects on missedsowing index and repeatedsowing index, there was no significant difference between nylon and bristle. However, PE wire achieved significant effect upon this index. For the damage index, there were significant differences between the above three materials. And through further comparative analyses, by selecting nylon as brush material, adopting 3factor 5level orthogonal revolving combination way and Design-Expert 8.0.6.1, taking operation speed, seedfilling inclination angle and seedprotection distance as test factors, as well as applying pass index, missed index, repeated index and damage index as evaluation indicators, the experimental data was further processed. It was showed that the actual effect degrees of all the above factors which made on pass index were operation speed, seedprotection distance and seedfilling inclination angle from the greatest to the least. Actual effects of all the above factors made on index missedsowing index were seedprotection distance, seedfilling inclination angle and operation speed from the greatest to the least. And actual effects of all these factors made upon repeatedsowing index were operation speed, seedfilling inclination angle and seedprotection distance from the greatest to the least. And actual effects of all these above factors brought on damage index were seedprotection distance, operation speed and seedfilling inclination angle from the greatest to the least. When operating speed was 8~12km/h, seedfilling inclination angle reached 70° and seed protection distance came to be -1.5mm, such seedmetering device can pass 94% of total seeds, and missedseeding index was less than 3%, missedsowing index was less than 3%, and damage index was less than 0.2%, meeting the agronomic technical requirements for soybeans highspeed precision sowing under condition of notillage.

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侯守印,邹震,魏志鹏,祝祎璠,陈海涛.柔性机械式大豆精量排种器设计与试验[J].农业机械学报,2020,51(10):77-86,108. HOU Shouyin, ZOU Zhen, WEI Zhipeng, ZHU Yifan, CHEN Haitao. Design and Experiment of Flexible Mechanical Soybean Precision Seed-metering Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(10):77-86,108.

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  • 收稿日期:2020-01-11
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  • 在线发布日期: 2020-10-10
  • 出版日期: 2020-10-10