基于旋壳圆筒效应的旋喷泵内部压力计算模型
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国家自然科学基金项目(51969014)


Internal Pressure Calculation Model of Roto-jet Pump Based on Cylinder Effect of Rotating Shell
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    摘要:

    旋喷泵内部压力提升是叶轮与旋壳共同作用的结果,一直以来泵腔内部压力根据叶轮出口压力确定,忽略了旋壳的圆筒效应,导致泵腔压力计算不够准确。为解决这一问题,基于旋壳圆筒效应建立旋喷泵内部压力数学模型,引入液体旋转系数,应用试验与数值计算相结合的方法对液体旋转系数进行了分析验证,并对液体旋转系数的影响因素进行了敏感性分析。结果表明:可以建立旋喷泵内部压力数学模型,通过理论计算内部压力分布,旋喷泵内部压力计算需考虑旋壳效应;试验泵液体旋转系数为0.75,在该系数下泵腔内部压力理论值与试验值吻合度较高;以一复式叶轮旋喷泵为实例,验证了该旋喷泵内部压力数学模型的可靠性。液体旋转系数影响因素敏感性分析表明:壁面粗糙度、转速、流量对液体旋转系数影响较小,试验范围内液体旋转系数介于0.736~0.764之间,波动较小,不超过3%,可以认为是定值。本研究结果可为旋喷泵内部压力理论计算及集流管安装高度选取提供参考。

    Abstract:

    As a small flow, high head and low specific speed pumps, roto-jet pumps are widely used in the liquid delivery and it has very simple construction and smooth performance curve and cheap maintainment. The pressure in the chamber increase is the result of impeller and rotating shell. It has been determined according to the impeller but ignoring cylinder effect of the rotating shell for a long time which makes the calculation of pump cavity pressure inaccurate. In order to solve this problem, a mathematical model of the roto-jet pump internal pressure was established based on cylinder effect of the rotating shell and the liquid rotation coefficient was introduced. Combining experiment with numerical calculation the liquid rotation coefficient was verified and the influencing factors were subjected to sensitivity analysis. The results showed that a mathematical model can be established to calculate the internal pressure distribution of the roto-jet pump in a theoretical way. Effect of rotating shell must be taken into account of the internal pressure. The liquid rotation coefficient of the test pump was 0.75 and the theoretical pressure value at this coefficient was in good agreement with the test value. The mathematical model was verified by an example of a double-type impeller roto-jet pump. Sensitivity analysis of factors affecting showed that the wall roughness, rotation speed and flow had a weak effect on the liquid rotation coefficient. The rotation coefficient was between 0.736 and 0.764 in the test range and the fluctuation was small, which value not exceeding 3% was considered as a fixed. Tests showed that the larger the radius of the pump chamber was, the more obvious the pressure increase caused by the shell effect was, the research results can provide an important basis for internal pressure theoretical calculation of the roto-jet pump, the design of collecting pipe and the selection of installation height of collecting pipe.

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黄祺,刘在伦,权辉,李琪飞,郭广强,王小兵.基于旋壳圆筒效应的旋喷泵内部压力计算模型[J].农业机械学报,2020,51(9):127-134. HUANG Qi, LIU Zailun, QUAN Hui, LI Qifei, GUO Guangqiang, WANG Xiaobing. Internal Pressure Calculation Model of Roto-jet Pump Based on Cylinder Effect of Rotating Shell[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(9):127-134.

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  • 收稿日期:2019-12-23
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  • 在线发布日期: 2020-09-10
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