喷雾降温风机风筒优化设计与试验
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镇江市科技项目(NY2018007)、江苏省六大人才高峰项目(2015-ZBZZ-021)和江苏高校优势学科建设工程项目(PAPD-2018-87)


Optimization Design and Experiment of Air Duct on Spray Cooling Fan
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    摘要:

    为缓解高温热害对茶果树的影响,基于圆弧板型叶片模型设计了一种喷雾降温风机,并对风筒结构进行建模和动力学仿真。以出风口直径、进风段长度和出风段长度为试验因素,以风机出口总压和风速为试验指标,采用DesignExpert 8.0.6软件优化风筒结构参数。优化结果表明,各因素对出口总压和风速的影响由大到小依次为出风口直径、出风段长度、进风段长度。最优参数组合为出风口直径1070mm、进风段长度350mm和出风段长度270mm。选取WJ-7010、WJ-8010型喷嘴,利用优化后的风筒结构进行了风速试验和喷雾降温性能试验。风速试〖JP2〗验表明,当风筒出风口直径和总长度分别为1070、840mm时,出风口风量为701.30m3/min,最大风速为16.00m/s,〖JP〗有效送风距离约为55.00m。喷雾降温性能试验结果表明,当使用WJ-8010型喷嘴时,与对照组相比,平均温度降低0.68~11.11℃,最大温差范围为1.80~13.90℃。在38℃高温环境下,喷雾降温风机在20m范围内的降温幅度接近5℃,降温效果良好。

    Abstract:

    In order to remit the effect of high temperature damage on tea and fruit trees, a spray cooling fan with lowpower consumption was designed. According to the structure size of arc plate fan blade, the structure of air duct on the spray cooling fan was modeled by Pro/E software. And the dynamic simulation was applied with Fluent software. The diameter of air outlet, length of air inlet and length of air outlet were selected as experimental factors. The total outlet pressure and wind speed were taken as indicators, which were obtained by dynamic simulation. DesignExpert 8.0.6 software was used to optimize the structure of air duct. Then, two types of nozzles with WJ-7010 and WJ-8010 were determined with flow test. With two nozzles, the optimized air duct was carried out to conduct wind speed test and spray cooling performance test. The optimized results showed that the order of significance was outlet diameter, outlet length and inlet length. The optimized combination was outlet diameter of 1070mm, inlet length of 350mm and outlet length of 270mm. Combined with the length of fan section of 220mm, total length of the duct was 840mm. Based on the outlet diameter of 1070mm and total length of 840mm, the outlet air volume, maximum wind speed and effective air supply distance were 701.30m3/min, 16.00m/s and 55m, respectively. The cooling performance test result showed that the average temperature was decreased by 0.68~11.11℃ and the maximum temperature difference range was 1.80~13.90℃ when WJ-8010 nozzle was used. At a high temperature of 38℃, the cooling range of spray cooling fan within a range of 0~20m was close to 5℃. This machine could relieve the high temperature stress problem of tea and fruit trees.

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杜哲,胡永光,仇树成,陈永鑫.喷雾降温风机风筒优化设计与试验[J].农业机械学报,2020,51(8):118-125,151. DU Zhe, HU Yongguang, QIU Shucheng, CHEN Yongxin. Optimization Design and Experiment of Air Duct on Spray Cooling Fan[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(8):118-125,151.

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  • 收稿日期:2019-11-07
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  • 在线发布日期: 2020-08-10
  • 出版日期: 2020-08-10