花生联合收获青贮机秧捆包膜装置设计与试验
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

泰山产业领军人才工程项目(LJNY201804)和山东省协同创新中心资金项目(2115002)


Design and Test of Straw Coating Device for Peanut Combine Harvester
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对我国花生秧蔓包膜青贮设备自动化程度低、无法实现花生果秧联合收获的问题,在4HB-2A型花生联合收获机的基础上,增设了固定式秧捆包膜装置。选择宽25cm、厚25μm的聚乙烯拉伸膜,通过分析其拉长率和包膜重叠率,确定秧捆包膜时拉伸膜拉长率和包膜重叠率均为50%。根据拉伸膜拉长率的要求设计导膜机构,通过导膜机构受力分析得出扭转弹簧扭转角大于68°,导膜辊绕膜角大于108°。基于对秧捆规格、拉伸膜横向收缩率及包膜重叠率的分析,确定装置旋转和秧捆自转的角速度比为18,通过对包膜装置传动配合关系和承载滚筒的设计,使装置旋转和秧捆自转的角速度比达到预期值。基于ASAMS对包膜装置气压缸推动提升角度进行仿真,确定装置提升角为66°。样机田间性能试验表明,所设计的固定式包膜装置拉伸膜拉长率为51.4%,包膜2、4、6层的包膜效率分别为10.5、8.4、7.6s/层,均匀性变异系数分别为12.20%、7.70%和4.70%,各项指标均符合标准要求,包膜质量满足花生秧蔓青贮要求。

    Abstract:

    Aimed at the problem that the research and development of peanut silage coated silage equipment in China is not perfect, and the joint harvest of peanut fruit seedlings can not be achieved, a fixed straw bale film device was developed on the basis of the 4HB-2A peanut combine harvester. A polyethylene stretched film with width of 25cm and thickness of 25μm was taken as object. By analyzing the elongation rate and overlap rate of the envelope, it was determined that the stretch rate and the overlap rate of the stretched film were 50% when the bale was wrapped. The film guide mechanism was designed according to the requirements of the elongation rate of the stretched film. The torsion angle of the torsion spring τ>68° and the film roll angle θ>108° were obtained through the force analysis of the film guide mechanism. Based on the analysis of the bale specifications, the transverse shrinkage of the stretched film, and the overlap of the envelope, it was determined that the rotation speed ratio of the device rotation and the rotation of the bale was 18. Through the transmission cooperation relationship of the coating device and the design of the bearing drum, the rotation speed ratio of the device rotation and the bale rotation reached the expected value. Based on ADAMS, the lift angle of the pneumatic cylinder of envelope device was simulated, and the lift angle of the device was determined to be 66°. The field performance test results showed that the fixed film device had a stretched film elongation rate of 51.4%, and the film efficiency of the twolayer, fourlayer and sixlayer coatings was 10.5s/layer, 8.4s/layer and 7.6s/layer, respectively. The coefficients of variation of uniformity were 12.20%, 7.70% and 4.70%, respectively. All indicators met the qualified standards, and the quality of coating can meet the requirements of peanut seedlings silage.

    参考文献
    相似文献
    引证文献
引用本文

杨然兵,王政增,尚书旗,陈明东,王婕,王志超.花生联合收获青贮机秧捆包膜装置设计与试验[J].农业机械学报,2020,51(8):109-117. YANG Ranbing, WANG Zhengzeng, SHANG Shuqi, CHEN Mingdong, WANG Jie, WANG Zhichao. Design and Test of Straw Coating Device for Peanut Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(8):109-117.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2019-12-10
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2020-08-10
  • 出版日期: 2020-08-10