油菜覆膜打孔穴播机打孔装置设计与试验
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国家重点研发计划项目(2017YFD0700702)、国家油菜产业体系专项(CARS-12)和湖北省科技厅农业科技创新行动项目


Design and Experiment of Membrane Punch Device for Rapeseed Film Perforating and Precision Dibbling-planter
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    摘要:

    为实现油菜等小粒径作物覆膜种植中膜上均匀打孔的功能,针对传统膜上成穴装置结构庞大复杂、工作时易黏土挑种及撕挑地膜等问题,设计了一种法兰式滚轮与螺纹式圆锥型锥钉组合式结构的打孔装置,确定了其主要结构参数范围;构建了打孔装置运动学模型,分析了打孔锥钉关键点的运动轨迹,确定了膜上打孔过程,并基于轨迹方程分析了膜孔尺寸参数;运用ADAMS运动学仿真,采用四因素三水平正交试验方法,以打孔锥钉顶角、打孔锥钉直径、打孔滚轮半径、机组前进速度为试验因素,以膜孔长度、膜孔间距偏差为试验考核指标,进行了打孔装置结构和运动参数的仿真试验。仿真结果表明:影响膜孔长度的因素主次顺序为打孔滚轮半径、打孔锥钉顶角、打孔锥钉直径、机组前进速度;影响膜孔间距偏差的因素主次顺序为打孔滚轮半径、机组前进速度、打孔锥钉顶角、打孔锥钉直径;基于参数优化,获得较优参数组合为:打孔锥钉顶角53°、打孔锥钉直径16mm、打孔滚轮半径65mm、机组前进速度4km/h。以打孔装置较优结构参数组合进行了田间验证试验,〖JP+1〗结果表明:打孔装置所打膜孔形状较规则,普遍呈类圆形状,膜孔长度均在18mm以上,膜孔间距较为均匀,与仿真结果基本一致;各行膜孔长度一致性变异系数为4.98%,各行膜孔间距均匀性变异系数为3.44%。结果表明试验参数组合选取合理,打孔装置符合设计要求。

    Abstract:

    In order to achieve the function of uniformly punching holes in the film for smallgrain crops such as rapeseed, a film hole forming device with a flangetype roller and screwtype conical nail was designed to solve the problems existed in traditional holeforming seeding device like large and complicated structure, adhering soil and seeds, and film damage. The ranges of main structural parameters were determined. The kinematics model of film hole forming device was built. The trajectories of key points of conical nail were analyzed. The punching process on film was determined and the film hole size was analyzed based on the trajectory equation. The fourfactor and threelevel virtual orthogonal experimental study of structural and working parameters of film hole forming device were carried out with the aid of ADAMS. The apex angle of conical nails, the diameter of conical nails, the radius of wheel, and the working speed were used as experimental factors. The film hole length and the distance deviation between two membrane holes were used as experimental evaluation. The simulation experimental results showed that the order of factors affecting the film hole length was the radius of wheel, the apex angle of conical nails, the diameter of conical nails, and the working speed. The order of factors affecting the distance deviation between two membrane holes was the radius of wheel, working speed, apex angle of conical nails, and diameter of conical nails. A better parameter combination was obtained: the apex angle of conical nails was 53°, the diameter of conical nails was 16mm, the radius of wheel was 65mm, and the working speed was 4km/h. The field experiments were carried out with the optimal parameter combination. The results showed that the shape of most of film holes was regular and generally roundlike. The length of film holes was more than 18mm, which was consistent with the simulation results. The coefficient of variation of film hole length in each row was 4.98% and the variation coefficient of uniformity of film hole spacing in each row was 3.44%. The experimental results showed that the combination of experimental parameters was reasonable. The film hole forming device satisfied the design requirements. 

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廖庆喜,王迪,姚露,林翩,王磊,张青松.油菜覆膜打孔穴播机打孔装置设计与试验[J].农业机械学报,2020,51(8):62-72. LIAO Qingxi, WANG Di, YAO Lu, LIN Pian, WANG Lei, ZHANG Qingsong. Design and Experiment of Membrane Punch Device for Rapeseed Film Perforating and Precision Dibbling-planter[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(8):62-72.

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  • 收稿日期:2019-12-16
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  • 在线发布日期: 2020-08-10
  • 出版日期: 2020-08-10