气流输送播种机压电式流量传感器设计与试验
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国家重点研发计划项目(2016YFD0700103)和江苏省现代农业装备与技术协同创新中心项目(4091600023)


Design and Test of Piezoelectric Flow Sensor for Pneumatic Seeder
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    摘要:

    为实现气流输送播种机播种质量的快速准确检测,设计了一种基于压电陶瓷的弧形阵列式播种流量传感器。在分析气流分配器出种口种子运动特性的基础上,对感知单元布局及传感器整体结构进行了优化设计;通过不同条件下种子碰撞试验,确定了感知单元的材料和结构尺寸;设计了信号调理电路与脉冲计数电路,实现了种子在线计量,并通过CAN通信实时发送。利用气流输送播种试验台架,分析了气流压力及排种量对传感器检测精度的影响,在正常工作气压范围内,检测误差与气流压力近似满足线性关系,进一步提出了传感器检测的校准模型,并进行了台架试验验证。结果表明:在推荐工作参数条件下,即气压为166Pa、排种量低于170粒/s时,校准后传感器的检测误差在5%以内,且传感器对堵塞故障报警准确率达100%。该传感器能够有效地监测气流输送播种机的排种性能,有助于提高播种作业质量。

    Abstract:

    Seed flow during sowing will affect the quality of sowing, which will seriously affect yield when blockage occurs. In order to realize the fast and accurate detection of the seeding quality of the airflow conveying seeder, an arc array seeding flow sensor based on piezoelectric ceramics was designed. Based on the analysis of the seed movement characteristics of the airflow distributor outlet, the sensing unit layout and the overall structure of the sensor were optimally designed; the seed collision experiments under different conditions were used to determine the structural size and material of the sensing unit; a signal conditioning circuit and a pulse counting circuit were designed to realize the online measurement of seeds and realtime transmission through CAN communication. The effect of airflow pressure and metering quantity on the detection accuracy of the sensor was analyzed using the airflow seeding test bench. In the normal working pressure range, the detection error and air pressure approximately met the linear relationship. Based on this, a calibration model for sensor detection was further proposed and bench verification was performed. The test results showed that the maximum detection error of the sensor was within 5% when the air pressure was 166Pa and the seeding rate was less than 170 seeds/s under the recommended operating parameters, and the accuracy rate of the sensors alarm for blockage failure can reach 100%. The system can effectively monitor the seeding performance of the airflow conveying seeder, which can help to improve the quality of seeding operations.

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赵博,樊学谦,周利明,李阳,车宇,牛康.气流输送播种机压电式流量传感器设计与试验[J].农业机械学报,2020,51(8):55-61. ZHAO Bo, FAN Xueqian, ZHOU Liming, LI Yang, CHE Yu, NIU Kan. Design and Test of Piezoelectric Flow Sensor for Pneumatic Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(8):55-61.

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  • 收稿日期:2019-12-19
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  • 在线发布日期: 2020-08-10
  • 出版日期: 2020-08-10