Y型网式过滤器堵塞过程对有机肥浓度的响应研究
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杨凌示范区产学研用协同创新重大项目(2017XCY-09)、“十二五”国家科技支撑计划项目(2015BAD22b01-02)和国家外国专家局“111”计划项目(B12007)


Response of Process of Y-net Filter Clogging to Organic Fertilizer Concentration
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    摘要:

    为研究水肥一体化设备中用于过滤有机肥的Y型网式过滤器的堵塞规律,对Y型网式过滤器在初始流量500L/h、水源压力117.6kPa下,设置25、30、40、50g/L共4种黄腐酸钾有机肥肥液质量浓度,进行了过滤器堵塞试验,分析了Y型网式过滤器的局部水头损失与单个滤孔滤网清洁度(单个滤孔有效过水断面面积与孔隙总面积比值)S/S0的关系,并利用XRD分析了过滤器内堵塞物质的成分。结果表明:肥液质量浓度对过滤器滤网清洁度影响显著,建议肥液质量浓度不超过40g/L;过滤器局部水头损失在S/S0减小到10%后才逐渐开始增大,过滤器局部水头损失与滤网清洁度、肥液质量浓度有关,利用多项式拟合给出了过滤器滤网清洁度与肥液质量浓度、施肥持续时间的关系式及局部水头损失与肥液质量浓度、滤网清洁度的关系式;滤网堵塞物质主要成分为硫酸钙、草酸钙。本研究结果可为水肥一体化设备中过滤器的选择提供理论参考。

    Abstract:

    In order to study the blockage law of Y mesh filter used to filter organic fertilizer in water and fertilizer integrated equipment, the clogging test of Y type mesh filter was carried out at the initial flow rate of 500L/h and the water source pressure of 117.6kPa, and the concentration levels of four kinds of potassium fulvic acid organic fertilizer solution, 25g/L, 30g/L, 40g/L and 50g/L were set up. The relationship between the local head loss coefficient of Y type mesh filter and the effective cross section area of single filter, the proportion of single filter effective cross section area and total area S/S0 was analyzed, and the composition of blockage material in the filter was analyzed by XRD. The results showed that the concentration of fertilizer solution had a significant effect on the screen cleanness of the filter. It was suggested that when the concentration of fertilizer solution was not more than 40g/L;the flow rate of 4m head loss in the filter was decreased by 17%~20%. The local head loss of filter was increased gradually when the screen cleanness was reduced to 10%. Correlation analyses displayed the local head loss coefficient of filter was only related to S/S0 and independent of fertilizer concentration. Furthermore, the formula for calculating the local head loss coefficient of filter under potassium fulvic acid organic fertilizer was put forward by using multinomial fitting;filter-element blocking substances mainly included calcium sulfate and calcium oxalate. The research results can provide some theoretical reference for the selection of filter in water and fertilizer integrated machine.

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朱德兰,王蓉,阮汉铖. Y型网式过滤器堵塞过程对有机肥浓度的响应研究[J].农业机械学报,2020,51(7):332-337. ZHU Delan, WANG Rong, RUAN Hancheng. Response of Process of Y-net Filter Clogging to Organic Fertilizer Concentration[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(7):332-337.

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  • 收稿日期:2019-11-05
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  • 在线发布日期: 2020-07-10
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