有机基质臭氧消毒设备设计与试验
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北京市自然科学基金项目(6184039)和陕西省农业科技创新与攻关项目(2016NY-149)


Design and Experiment of Ozone Sterilizer Device for Organic Matrix
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    摘要:

    为实现有机基质的绿色、高效消毒,设计了有机基质臭氧消毒设备。基于离散元软件EDEM建立了有机基质颗粒模型,根据有机质物料输送及抛撒动力学特性与臭氧消毒工艺流程,利用SolidWorks软件构建了有机基质臭氧消毒设备结构模型,并对两种模型进行接触参数标定。以有机基质倾尽角为评价指标,以抄板弯折角、转筒转速、填充率为试验因素,进行了三因素五水平正交旋转组合仿真试验。根据仿真结果,利用Design-Expert软件回归分析法建立倾尽角回归数学模型,对有机基质臭氧消毒设备模型中的抄板弯折角、转筒转速、填充率进行了参数优化与试验验证。结果表明,在各因素取值范围内,抄板弯折角对有机基质倾尽角影响极显著,转筒转速对倾尽角影响显著,填充率对倾尽角影响不显著;有机基质臭氧消毒装置最优作业参数组合为:抄板弯折角124.23°、转筒转速6.29r/min,此时物料倾尽角仿真值为89.3°。臭氧消毒灭菌性能试验验证结果为:臭氧初始质量浓度64.2mg/m3,消毒60min后,细菌灭菌率88.9%,真菌灭菌率97.9%,能够满足有机基质消毒生产要求。

    Abstract:

    Organic matrix cultivation is one of the main forms of soilless cultivation in facility agriculture. In the process of repeated utilization of organic matrix, continuous cultivation obstacles need to be disinfected, etc. Based on the analysis of the current disinfection technology and disinfection equipment, the ozone disinfection technology was proposed to solve the problem. Combining with rotating barrel research status, the rotary drum of ozone disinfection equipment parameters, the main structure and key operation parameters for the theoretical analysis and preliminary specified were designed, due to the dynamics and kinematics of organic matrix in the rotating barrel was complex, the EDEM software was adopted for organic matrix particle modeling and SolidWorks for rotating barrel with lifting board and screw conveyers cover, selecting Hertz-Mindlin contact model. The EDEM software was used with organic substrate bending angle as the evaluation index, lifting board bending angle, rotating barrel rotational speed and fill rates as test factors. Numerical simulation of three factors and five levels of orthogonal rotation was carried out. By using the regression analysis method of the DesignExpert software, a regression mathematical model of bending angle was established to optimize and verify the parameters. The results showed that the lifting board angle and rotating barrel rotational speed had significant influence on the bending angle, but the filling rate was not significant in the range of 10%~30%. The optimal structure parameters and working conditions of the organic matrix ozone disinfection device were: lifting board bending angle was 124.23° and drum rotational speed was 6.29r/min, the organic substrate bending angle was 89.3°. According to theoretical analysis and simulation results, the development of ozone disinfection equipment rotating barrel diameter was 1000mm, the length was 1000mm, and eight lifting boards were distributed in the rotating board radial uniformly, and its height was 170mm, and bending angle was 124°. The screw conveyers outside diameter was 160mm, the screw conveyers inside diameter was 60mm, the pitch was 160mm, and screw conveyers opening angle was 60°. Validation results showed that, in the disinfection stage, an effective “material curtain” and second collision with screw conveyers cover of the organic matrix was formed. In the unloading stage, the organic matrix can fall back to the inside of the screw conveyers cover. After the ozone disinfection equipment was sterilized for 60 minutes, the sterilization performance test showed that the number of bacteria was 31CFU/mL, the number of fungi was 3CFU/mL, the sterilization rate of bacteria was 88.9%, and the sterilization rate of fungi was 97.9%, which met the actual production needs.

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乔晓东,贾海遥,王晨健,王琨琦,颜丙新,郭文忠.有机基质臭氧消毒设备设计与试验[J].农业机械学报,2020,51(7):138-145. QIAO Xiaodong, JIA Haiyao, WANG Chenjian, WANG Kunqi, YAN Bingxin, GUO Wenzhong. Design and Experiment of Ozone Sterilizer Device for Organic Matrix[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(7):138-145.

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  • 收稿日期:2019-10-12
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  • 在线发布日期: 2020-07-10
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