玉米收获机割台砍劈式茎秆粉碎装置设计与试验
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国家重点研发计划项目(2018YFD0300103)


Design and Experiment of Device for Chopping Stalk of Header of Maize Harvester
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    摘要:

    在保证玉米秸秆粉碎长度合格率的前提下,为了增加茎秆的破碎程度、加快秸秆还田后的分解速率,基于玉米茎秆的力学特性,设计了一种可以安装在玉米收获机割台下方的茎秆粉碎装置。通过理论分析得到影响粉碎效果的作业参数和结构参数,选取茎秆粉碎装置的刀轴转速、安装角、刀尖倾角为试验因素,以秸秆粉碎长度合格率和秸秆破碎率作为评价指标,进行了单因素及二次正交旋转组合试验。采用响应曲面法对试验结果进行分析,运用Design-Expert软件的多目标优化算法进行参数优化。结果表明:各因素对秸秆粉碎长度合格率的影响程度由大到小依次为:刀轴转速、刀尖倾角、安装角,各因素对秸秆破碎率的影响程度由大到小依次为:刀轴转速、安装角、刀尖倾角;该装置最优参数组合为:刀轴转速1090r/min、安装角41°、刀尖倾角83°。田间验证试验表明,秸秆粉碎长度合格率和秸秆破碎率分别达到90.21%和85.78%,远高于目前甩刀式茎秆粉碎装置的作业效果。

    Abstract:

    During the maize harvest, to increase the percentage of qualified length of stalk chopped and degree of stalk breakage to accelerate the decomposition rate after the straw being returned to the field, the device for chopping stalk was designed based on the mechanical properties of maize stalks and would make it be installed under the header of maize harvester. The working parameters and structural parameters affecting the working performance were obtained through the theoretical analysis. The rotational speed of shaft of chopper, fixed angle and tip angle of the blades were selected as the experimental factors. The percentage of the qualified length of stalk chopped and the percentage of the stalk broken were used as evaluation indexes. The quadratic orthogonal rotational-combinational tests were conducted. The experimental data were analyzed by the response surface method, and the multi-objective optimization algorithm of Design-Expert software was used to optimize the parameters. The results showed that the rotational speed of shaft of chopper had the most significant effect on the percentage of qualified length of stalk chopped, and then the tip angle, finally the fixed angle, and the rotational speed of shaft of chopper had the most significant effect on the percentage of the stalk broken, and then the fixed angle, finally the tip angle. The optimized parameters of the device for chopping stalk were the rotational speed of shaft of chopper of 1090r/min, the fixed angle of 41°, and the tip angle of 83°. The stalk-chopping device was produced. The field tests were carried out. The percentage of the qualified length of stalk chopped and the percentage of the stalk broken were 90.21% and 85.78%, respectively. The performance of the device for chopping stalk in working was much higher than that of the current chopper device below the header of harvester.

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王立军,张志恒,刘天华,王奕娇,贾飞,姜佳旭.玉米收获机割台砍劈式茎秆粉碎装置设计与试验[J].农业机械学报,2020,51(7):109-117. WANG Lijun, ZHANG Zhiheng, LIU Tianhua, WANG Yijiao, JIA Fei, JIANG Jiaxu. Design and Experiment of Device for Chopping Stalk of Header of Maize Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(7):109-117.

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  • 收稿日期:2019-11-15
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  • 在线发布日期: 2020-07-10
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