悬挂式山药收获机振动挖掘碎土装置设计与试验
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山东省农机装备研发创新计划项目(2018YF014)、山东省农业重大应用技术创新项目(2018-016)和国家重点研发计划项目(2018YFD0300606)


Structural Design and Experiment on Vibrating Soil Breaking Device of Mounted Yam Harvester
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    摘要:

    针对山药机械化收获整体占比低、作业效率低、收获损伤率高以及人工辅助作业劳动强度大等问题,基于经验设计方法,设计了全液压悬挂式单行山药收获机。研究了山药挖掘收获中关键部件——格栅式振动挖掘铲的结构,综合运用SolidWorks的Motion与Simulation插件,对振动碎土装置进行了动力学仿真分析与计算,对该部件的静力学和动力学特征进行了分析。结合山药收获的农艺要求,研究了振动挖掘部分的频率、往复摆动振幅及其相关机械结构参数,确定了最优结构参数,并对其进行了强度分析、计算和校核,最后进行了田间收获试验。试验结果表明,振动挖掘碎土装置的作业效率较高,可实现土壤与山药黏连部分的快速、高效分离,机械收获完好率达到89.2%,基本满足农户高效收获与低损率的要求。

    Abstract:

    In view of the problems such as low proportion of the whole harvest, low harvest efficiency, high harvest damage rate and high labor intensity during the manual auxiliary operation, a hydraulic suspension single.line yam harvester was designed based on the experience design method, the structure of the most critical component in the harvest of yam. grid vibration mining shovel was studied, and the Motion and Simulation of SolidWorks were comprehensively used. The dynamic simulation analysis and calculation of the vibrating soil breaking device were carried out with the aid of information technology, and the static and working dynamic characteristics of the component were analyzed. At the same time, combined with the agricultural requirements of yam harvest, the frequency, reciprocating vibration amplitude and related mechanical structure parameters of the vibration excavation part were studied, the optimal structure parameters were determined, and the strength analysis, calculation and verification were carried out. Finally, the field harvest experiment was carried out. Based on the theoretical and experimental research, the static and dynamic performance of the main working parts of the device can meet the mechanical property requirements of harvesting environment. The experimental results showed that the operation efficiency of the vibration excavation device was high, and it can realize the fast and efficient separation of the soil and yam. The intact rate of mechanical harvest reached 89.2%, which basically met the requirements of efficient harvest and low loss rate of farmers.

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杨发展,杨云鹏,李维华,赵国栋,姜芙林,李建东.悬挂式山药收获机振动挖掘碎土装置设计与试验[J].农业机械学报,2020,51(6):104-111. YANG Fazhan, YANG Yunpeng, LI Weihua, ZHAO Guodong, JIANG Fulin, LI Jiandong. Structural Design and Experiment on Vibrating Soil Breaking Device of Mounted Yam Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(6):104-111.

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  • 收稿日期:2020-02-22
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  • 在线发布日期: 2020-06-10
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