基于ABAQUS的测力车轮有限元建模与试验
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国家自然科学基金项目(51675005)和安徽农业大学研究生创新基金项目(2020ysj-76)


Finite Element Modeling and Testing for Force-measuring Wheel Based on ABAQUS
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    摘要:

    轮胎力信息是研究车辆动力学控制系统、车辆可靠性等的基础,对轮胎力测试最直接有效手段是测力车轮传感器(简称测力车轮)。当前对测力车轮的研究主要集中于弹性体部件,考虑到轮胎对车辆运动特性的显著影响,本文对包括弹性体和橡胶胎体的整个测力车轮进行有限元建模和试验研究。首先基于测力车轮典型结构,明确轮胎胎体建模方法、各部件间接触问题的处理方法,制作测力车轮样机并建立样机(195/65R15)的ABAQUS有限元模型。然后基于轮胎刚度机进行测力车轮样机的垂直工况、侧向工况和纵向工况的稳态加载台架试验。最后进行这3个工况下的测力车轮有限元仿真分析。试验与仿真结果对比分析表明:3种工况下各测点应变最大相对误差绝对值分别为4.86%、3.92%和3.15%,说明本研究确定的建模方法可行,模型能够准确反映稳态工况下的车轮受力情况。

    Abstract:

    Tire force information is the basis of research on vehicle dynamics control system and vehicle reliability, and the most effective means for tire force testing is force-measuring wheel sensor (i.e. force-measuring wheel). At present, the research on force-measuring wheel mainly focused on elastomer components, and in view of the significant influence of tire on the motion characteristics of vehicle, the whole force-measuring wheel, including elastomer and rubber tire body was modeled and tested. Firstly, the structure of force-measuring wheel was introduced in detail. Besides, the method of modeling tire carcass and the method of dealing with contact problems between components were clarified, and a finite element model of the force-measuring wheel prototype (meridian tire 195/65R15) was established. Then, based on the tire stiffness machine, the bench test of vertical working condition, lateral working condition and longitudinal working condition of force-measuring wheel prototype was carried out. Finally, the finite element simulation analysis of force-measuring wheel under three working conditions were executed. The comparative analysis of test and simulation results showed that the maximum absolute values of the relative error of strain values of each measuring point under the three working condition were 4.86%, 3.92% and 3.15%, which indicated that the modeling method determined was feasible, and the model can accurately reflect the wheel force under steadystate conditions. The rubber carcass and elastomer as a whole were studied, which laid a foundation for the decoupling optimization of the multi-dimensional force structure of force-measuring wheel. 

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刘莉,陶亮,孙小明,张小龙,钱鹏.基于ABAQUS的测力车轮有限元建模与试验[J].农业机械学报,2020,51(5):387-394. LIU Li, TAO Liang, SUN Xiaoming, ZHANG Xiaolong, QIAN Peng. Finite Element Modeling and Testing for Force-measuring Wheel Based on ABAQUS[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(5):387-394.

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  • 收稿日期:2019-11-14
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  • 在线发布日期: 2020-05-10
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