牵引式甜菜联合收获机自动对行系统设计与台架试验
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中国农业科学院农科英才项目、中国农业科学院科技创新工程项目和国家重点研发计划项目(2016YFD0701604)


Bench Test and Analysis on Performance of Autofollow Row for Traction Sugar Beet Combine Harvester
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    摘要:

    为提升中国甜菜收获机械的自动化水平和作业性能,依托前期研制的4LT-A型牵引式甜菜联合收获机和4LTSYT-A型甜菜自动对行收获田间模拟试验台,对自动对行系统进行了总体结构和关键部件设计及参数确定。以漏挖率、破损率和反应时间为自动对行性能指标,以复位弹簧预紧力、前进速度、偏离距离、液压流量、供油压力及株距为试验因素进行了单因素台架试验,分析了各因素对各性能指标的影响显著性和影响规律。方差分析和直观分析结果表明,弹簧预紧力、前进速度、偏离距离和液压流量均对各性能指标影响显著,供油压力和株距对各性能指标影响不显著。随弹簧预紧力的增大(53~346N),反应时间增加,漏挖率和破损率先减小后增大,当预紧力为198N时,漏挖率和破损率最低,分别为2.34%、3.77%;随前进速度的增加(0.4~2.0m/s),漏挖率和破损率逐渐增大,反应时间逐渐减小并趋于稳定;液压流量在15~35L/min变化时,漏挖率逐渐减小,反应时间和破损率先减小后增加,当液压流量q=25L/min时,破损率和反应时间最小,分别为3.77%、0.47s;各性能指标随偏离距离的增加而逐渐增加,自动对行系统在偏离距离0~60mm范围内的适应性较好。

    Abstract:

    Aiming to improve the automation level and operation performance of sugar beet harvesting machinery in China, reduce the loss of damage and leakage digging, and reduce the labor intensity of personnel, 4LT-A type traction sugar beet combine harvester and 4LTSYT-A autofollow row field simulation experiment platform were developed, and the kinematics analysis of autofollow row system was also carried out. During the tests, the 4LTSYT-A autofollow row field simulation experiment platform was placed under the beet root deviation distance detection mechanism and digging mechanism of the 4LT-A type beet combine harvester, and its power was provided by the variable frequency motor controlled by the control box. The 4LT-A type beet combine harvester was towed and powered by a John Deere 1054 tractor. Single factor bench tests were carried out by taking leakage digging rate, damage rate and response time as the autofollow row performance indexes, and taking reset spring preload force, forward speed, deviation distance, hydraulic flow and oil supply pressure and plant spacing as test factors. The significance and influence of each factor on each performance index were analyzed. The variance analysis and visual analysis of the single factor test results showed that the spring preload force, forward speed, deviation distance and hydraulic flow had significant effects on each performance index, the oil supply pressure and plant spacing had no significant effect on each performance index. With the increase of spring preloading force (range of 53~346N), the response time was increased, and the leakage digging rate and damage rate was firstly decreased and then increased. When the preloading force was 198N, the leakage digging rate and damage rate were the lowest, which were respectively 2.34% and 3.77%. With the increase of forward speed, the leakage digging rate and damage rate were increased gradually, and the response time was decreased gradually and tended to be constant. When the hydraulic flow was changed from 15L/min to 35L/min, the leakage digging rate was gradually decreased, and the response time and damage rate were first decreased and then increased. When the hydraulic flow q=25L/min, the damage rate and response time were the smallest, which were 3.77% and 0.47s, respectively. Each performance index was increased gradually with the increase of deviation distance, and the autofollow row system had a good adaptability to the deviation distance of 0~6cm. This research can provide reference for the later parameter optimization and the research of automatic row harvesting system of beet and other undersoil fruit harvesters.

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王申莹,胡志超,CHEN Charles,高学梅,顾峰玮,吴惠昌.牵引式甜菜联合收获机自动对行系统设计与台架试验[J].农业机械学报,2020,51(4):103-112. WANG Shenying, HU Zhichao, CHEN Charles, GAO Xuemei, GU Fengwei, WU Huichang. Bench Test and Analysis on Performance of Autofollow Row for Traction Sugar Beet Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(4):103-112.

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  • 收稿日期:2019-11-01
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  • 在线发布日期: 2020-04-10
  • 出版日期: 2020-04-10