模块化大蒜联合收获机设计与试验
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山东省重点研发计划项目(2019GNC106148)、山东省农机装备研发创新计划项目(2016YF043)和山东省自然科学基金项目(ZR2019PEE026)


Design and Experiment of Modularized Garlic Combine Harvester
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    摘要:

    为提高大蒜收获机对不同种植模式、不同行距大蒜机械化收获的适应性,设计了集扶禾、破土、输送、断秧、集果于一体的大蒜联合收获机,并对其关键功能部件进行了深入研究。将扶禾、起送蒜、破土、齐蒜断秧等大蒜收获所必需的功能集中设置,构建相对独立的收获单元功能模块。用户可根据需要加挂收获单元功能模块,配合输送单元,实现1~n行大蒜联合收获机的自由组合。同时,收获单元功能模块之间间距可在0~300mm或更大范围内无级调整,实现70~420mm之间不同行距大蒜的机械化收获。建立了大蒜拉拔力理论分析模型,在对影响因素研究的基础上,得到了结构参数对拉拔力影响的规律。试验表明,拉拔力随大蒜假茎包角增加而增大;当同步带张紧力超过2800N时,同步带所提供的拉拔力大于松土后大蒜所需拉拔力,可保证大蒜拉拔收获顺利完成。建立了破土力理论分析模型,得到了箭铲入土角、箭铲入土深度、整机前进速度等参数对破土力的影响规律。正交试验结果表明:入土深度、土壤湿度对箭铲破土力影响显著;当土壤湿度为30%、入土深度为80mm时,破土力为520N。样机田间试验结果表明,大蒜联合收获机的各项技术指标均满足设计预期效果,大蒜收净率为98.3%、总损失率为3.5%、生产率为0.14hm2/h。

    Abstract:

    Inorder to increase the adaptation of garlic harvester to different areas and row spacings, a kind of garlic combine harvester was designed and its key functional parts were also studied in depth. The garlic combine harvester was built by using modularization design methods. The independent harvesting function module had main functions of garlic harvesting such as garlic stem lifter, arrow shaped ripper, belt holding conveyor, garlic stem aligning and cutting device and garlic collector. A 1rowed to nrowed garlic combine harvester may be built by choosing the number of harvesting function module with different conveying units and chassises. At the same time, the spaces between the harvesting function modules may be changed steplessly from 0mm to 300mm, which will be suitable for 70~420mm rowspacing garlics mechanized harvesting. Based on the analyses of the influence factors, the garlic drawing forces’ theoretical model was bulit and its changing rule influenced by the structure parameters was also found out. And the experments proved that the drawing forces would be increased with the enlargement of the garlic stem contact angle which may be changed by the adjustment of the belt tension. The drawing force would be enough for the garlic harvesting after the soil ripping when the synchronous belt tension reached 2800N. Based on the soil ripping forces’ theoretical model, the changing rules influenced by the angle of the arrow shaped ripper to the ground, the penetrating depth of the ripper and the machine moving velocity were also researched in depth. Results of the orthogonal test showed that the penetrating depth of the ripper and the soil moisture content had significant influence on the soil ripping force. The soil ripping force was 520N as the penetrating depth of the ripper was 80mm and the soil moisture content was 30%. Field test results of prototype showed that the technical indicators of the garlic combine harvester met the expected results of design. Its harvesting rate was 98.3%, the loss coefficient which included the damaged and the lost garlic was 3.5% and the production efficiency of 1rowed harvester was 0.14hm2/h.

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赵东,蔡冬梅,秦理想,高祥,黄伟涛,刘承.模块化大蒜联合收获机设计与试验[J].农业机械学报,2020,51(4):95-102. ZHAO Dong, CAI Dongmei, QIN Lixiang, GAO Xiang, HUANG Weitao, LIU Cheng. Design and Experiment of Modularized Garlic Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(4):95-102.

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  • 收稿日期:2019-07-22
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  • 在线发布日期: 2020-04-10
  • 出版日期: 2020-04-10