液电混合直线驱动系统位置控制特性研究
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国家自然科学基金项目(51875385)和山西省重点研发计划项目(201803D421040、201803D121003)


Position Control Performance of Hydraulic Electric Hybrid Linear Drive System
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    摘要:

    提出了一种采用电-机械直线执行器和液压缸的液电混合直线驱动系统。为消除电-机械直线执行器和液压缸之间的耦合影响,液压泵和比例阀协同控制液压缸输出力和运行方向,满足系统负载力需求,电-机械直线执行器用于运动控制,并补偿液压缸输出力波动和外部干扰力。为实现上述目标,设计了基于扩张状态观测器的电-机械直线执行器自适应滑模控制方法,以估计的负载力调节泵压力和比例阀开度,对液压缸输出力进行调控。比例阀在系统运行中主要用于控制液压缸运动方向,阀开度较大,可显著降低节流损失。通过仿真和试验分析了系统的运行特性和能效特性。结果表明,该系统具有良好的位置控制特性,能量效率高,较传统阀控系统能耗减少51%。

    Abstract:

    The existing hydraulic system uses proportional valve or servo valve to control the position of hydraulic cylinder, resulting in very large throttling loss. In order to improve the hydraulic system energy efficiency, a hydraulic electric hybrid linear drive system adopting electro-mechanical linear actuator and hydraulic cylinder was proposed. In order to suppress the coupling effect between the electro-mechanical linear actuator and hydraulic cylinder, the hydraulic pump and the proportional valve were used to control the output force and operation direction of the hydraulic cylinder to meet the load force requirement of the system. The electro-mechanical linear actuator was used to control the operation position of the load. Meanwhile, in the electric motor current control loop of the electro-mechanical linear actuator, the hydraulic cylinder output force fluctuation and external interference force can be compensated. In order to realize the above target, an adaptive sliding mode control method based on extended state observer was designed for the electro-mechanical linear actuator. Based on the load force estimated by the extended state observer, the hydraulic cylinder output force can be openloop controlled by adjusting the pressure of the hydraulic pump and the opening of the proportional valve. In the proposed system, the function of the proportional valve was controlling the move direction of the hydraulic cylinder most of the time. Thus, the throttling loss can be greatly reduced. The operation performance and the energy efficiency characteristics of the hydraulicelectric hybrid driving system were analyzed through simulation and test. The results showed that the proposed system had good position control performance and high energy efficiency. Compared with the traditional valve controlled system, the proposed system’s energy consumption can be reduced by 51%.

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郝云晓,夏连鹏,葛磊,王翔宇,权龙.液电混合直线驱动系统位置控制特性研究[J].农业机械学报,2020,51(3):379-385. HAO Yunxiao, XIA Lianpeng, GE Lei, WANG Xiangyu, QUAN Long. Position Control Performance of Hydraulic Electric Hybrid Linear Drive System[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(3):379-385.

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  • 收稿日期:2019-12-13
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  • 在线发布日期: 2020-03-10
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