自走式全混合日粮制备机设计与试验
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国家重点研发计划项目(2016YFD0701701、2016YFD0700205)、山东省科技攻关项目(2017GNC10123)和山东省重点产业关键技术项目(2016CYJS05A02)


Design and Experiment of Self-propelled TMR Preparation Mixer for Silage Straw Feed
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    摘要:

    针对目前国内奶牛饲喂过程中青贮池饲料运输成本高、操作工序多以及营养损失大等问题,在现有立式饲料搅拌机的基础上,确定了牛场青贮秸秆饲料高效饲喂的自走式全混合日粮制备机总体方案,设计了青贮池青贮秸秆饲料取料装置、环形输送装置、带有切碎刀片的立式搅拌装置以及可调节撒料范围的侧门撒料装置。针对人工手动或多功能单一机械移除青贮圆捆或方捆塑料拉伸膜效率低的问题,模拟人类牙齿咬切方法设计了一种切捆除膜装置,利用下割刀的咬合动作实现对青贮捆的抓捆、切捆、除膜等一体化作业。设计了一种高效挂接机构,可对青贮池取料装置和切捆除膜装置进行快速换装,实现了牛场青贮秸秆饲料高效饲喂的一体化作业。经试验检测,样机取料高度为5000mm,取料宽度为2000mm,全混合日粮总制备时间为23.7min,得到全混合日粮混合均匀度为91.1%,全混合日粮生产率为29.6m3/h,卸料自然残留率为0.7%,青贮秸秆捆破膜清除率达98.4%,验证了该机的实用性。

    Abstract:

    The formula for a total mixed rations (TMR) was designed by animal nutrition experts and included roughage chopped to an appropriate length, concentrates, and various additives that were fully mixed in certain proportions. There were two main methods currently utilized for silage storage: in a silage pit and in silage bales. On the basis of the existing vertical feed mixer, the self-propelled TMR mixer with the loader and conveyor was developed, the scheme of this designed self-propelled TMR mixer was put forward, and the practicability of the prototype was verified. Silage bales wrapped with a stretchable film was widely used in the animal husbandry industry to remove the bottleneck when preparing silage straw feed. The current methods to manually remove the stretchable films or the use of machines with a plurality of single functions were time-consuming. Therefore, a bale splitter matched with a self-propelled TMR mixer that provided the functions of bale gripping and cutting, material loading, and film removal was designed to realize integrated feeding in the pasture with high efficiency. The self-propelled hydrostatic driving system was adopted, and the selfpropelled TMR mixer realized the combined functions of reclaiming and conveying of material in the silage pit, mixing of roughage and concentrate, transporting and discharging of rations, selfpropelled TMR mixers like that considered here played an important role in speeding up the utilization of crop straw as feed. This constituted one component of the implementation of a policy of ‘grain to feed’ with the aim of alleviating the problems arising when people and livestock compete for grain. The test results showed that the maximum height and width of reclaiming reached 5000mm and 2000mm, respectively, the average preparation time was 23.7min. The mixing uniformity was 91.1%, the production efficiency of TMR was 29.6m3/h, the residual rate of unloading was 0.7%, and the removal rate of the waste film was 98.4%, which met the stipulated requirements and provided a reference for further design of the equipment.

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田富洋,陈玉华,宋占华,闫银发,李法德,王中华.自走式全混合日粮制备机设计与试验[J].农业机械学报,2020,51(3):106-114. TIAN Fuyang, CHEN Yuhua, SONG Zhanhua, YAN Yinfa, LI Fade, WANG Zhonghua. Design and Experiment of Self-propelled TMR Preparation Mixer for Silage Straw Feed[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(3):106-114.

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  • 收稿日期:2019-07-17
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  • 在线发布日期: 2020-03-10
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