微垄式覆膜覆土联合作业机设计与试验
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国家自然科学基金项目(51775115、51405086)、现代农业产业技术体系专项(CARS-14-1-28)和农业农村部西北农业装备重点实验室开放项目(2017NAE-01)


Design and Experiment of Operation Machine for Filming and Covering Soil on Tiny Ridges
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    摘要:

    为实现微型垄全膜覆盖种床机械化高性能构建,通过融合旱地全膜覆盖微垄膜面种植农艺技术要求,设计了微垄式覆膜覆土联合作业机,该机可实现起垄、覆膜、覆土一体化作业。对样机传动系统、覆土系统及垄体整形镇压装置等关键作业部件进行设计,结合相关作业性能要求,完成了覆膜种床覆土量、刮板式提土装置线速度等工作参数分析,确定了试验因素及其取值范围。以联合作业机前进速度、刮板式提土装置线速度和覆土装置倾角为自变量,种床构建合格率为响应值,建立了各试验因素与种床构建合格率的数学模型,得到各因素对种床构建合格率影响的主次顺序,获得微垄式覆膜覆土联合作业机最优工作参数为:联合作业机前进速度0.71m/s、刮板式提土装置线速度0.50m/s、覆土装置倾角68°。田间验证试验表明,联合作业机种床构建合格率均值为95.6%,较优化前有明显提升。应用离散单元法进行微垄式覆膜覆土联合作业机在最优工作参数下的“提土-输土-覆土”动态作业过程模拟,仿真结果与田间试验结果基本一致,说明联合作业机工作参数优化准确、可靠。

    Abstract:

    For further integration agronomic requirement of planting technique of tiny ridges surface with whole film covering in dry land, in order to meet the requirements of mechanical high performance construction seedbed of whole plastic-film mulching on tiny ridges, a combined operation machine was designed, which synchronously realized institutional operation once such as ridging, filming and covering soil on tiny ridges. Based on the prototype, the important working parts such as the driving system, covering soil system and ridge shapingpressing device were designed. According to the requirements of related operation performance, the key working parameters such as the amount of soil covered on plastic-film mulching seedbed and the velocity of scraper type soil lifting device were analyzed, and the composition of test factors and their value range were determined. Response surface analysis was applied to optimize working parameters of the operation machine. Parameters such as the operation machine speed, the velocity of scraper type soil lifting device and the inclination angle of covering device were selected as independent variables, which would influence qualified rate of seedbed construction. The mathematical model was established, and then the effects of various parameters and their interactions were analyzed as well. The effects order of three parameters on qualified rate of seedbed construction was obtained. The optimal working parameters of operation machine were operation machine speed of 0.71m/s,the velocity of scraper type soil lifting device of 0.50m/s and the inclination angle of covering device of 68°. Confirmatory tests showed that the average value of qualified rate of seedbed construction was 95.6%, compared with before the optimization it was promoted significantly. Application of discrete element method to simulate the dynamic operation process of elevating, conveying and covering soil under the condition of optimal parameters of operation machine. The simulation result was consistent with the field test conditions, which showed that the machine optimization operation parameters calculation was accurate and reliable.

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戴飞,宋学锋,赵武云,魏万成,张锋伟,马海军.微垄式覆膜覆土联合作业机设计与试验[J].农业机械学报,2020,51(3):97-105,129. DAI Fei, SONG Xuefeng, ZHAO Wuyun, WEI Wancheng, ZHANG Fengwei, MA Haijun. Design and Experiment of Operation Machine for Filming and Covering Soil on Tiny Ridges[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(3):97-105,129.

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  • 收稿日期:2019-07-22
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  • 在线发布日期: 2020-03-10
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