全蛋液双频超声真空干燥与水分迁移规律研究
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河南省高校科技创新团队支持计划项目(17IRTSTHN016)


Double-frequency Ultrasonic Vacuum Drying and Moisture Migration of Whole Egg Liquid
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    摘要:

    为解决单频超声产生的驻波问题,采用双频超声真空干燥全蛋液。研究了双频超声机理,数值模拟结果表明,在其他条件相同的情况下,双频超声比单频超声具有更好的空化效果。与单频超声相比,使用双频超声干燥全蛋液时,干燥时间缩短了30%,平均干燥速率提高了41.6%,有效水分扩散系数增加了1倍,这说明双频超声有利于缩短物料干燥时间、提高干燥速率,进而可提高能量效率。应用低场核磁共振技术及磁共振成像技术分析单频和双频超声对全蛋液干燥过程中内部水分状态与迁移变化的影响。结果表明,使用双频超声,反演谱图上总体峰面积的下降较单频超声显著,说明双频超声有利于提高物料内水分的流动性,更有利于干燥的进行。干燥初期,反演谱中自由水对应的信号幅值逐渐减小,横向弛豫时间逐渐缩短;在干燥中后期,随着自由水的大量脱除,干燥以脱除结合水、半结合水为主。磁共振成像结果显示,在相同时间段,双频超声干燥比单频超声干燥的H+质子密度图像亮度低,说明双频超声更易促进全蛋液内部水分的脱除。

    Abstract:

    In order to solve the standing wave problem generated by single-frequency ultrasound, the whole egg liquid was dried by double-frequency ultrasonic vacuum. The mechanism of dual-frequency ultrasound was studied. The digital simulation results showed that under other conditions, dual-frequency ultrasound had better cavitation effect than single-frequency ultrasound. Compared with single-frequency ultrasound, when using double-frequency ultrasonic drying of whole egg liquid, the drying time was shortened by 30%, the average drying rate was increased by 41.6%, and the effective diffusion coefficient of water was increased by one times, which showed that dual-frequency ultrasound was beneficial to shorten the drying time of materials, increase the drying rate, and thus improving energy efficiency. Low field nuclear magnetic resonance and magnetic resonance imaging techniques were used to analyze the effects of single-frequency and dual-frequency ultrasound on internal water state and migration during whole egg liquid drying. The results showed that with dual-frequency ultrasound, the change of the overall peak area on the inversion spectrum was more significant than that of single-frequency ultrasound, indicating that dual-frequency ultrasound was beneficial to improve the fluidity of the water in the material and was more conducive to drying. In the initial stage of drying, the amplitude of the signal corresponding to free water in the inversion spectrum was gradually reduced, and the transverse relaxation time was gradually shortened. In the middle and late stages of drying, with the large amount of free water removed, the drying was mainly to remove the combined water and semi-bound water. The results of magnetic resonance imaging showed that the dual-frequency ultrasonic drying had lower brightness than the single-frequency ultrasonic drying H+ proton density image during the same time period, indicating that dual-frequency ultrasound was more likely to promote the internal moisture removal of whole egg liquid.

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白喜婷,侯亚玲,朱文学,孙国峰.全蛋液双频超声真空干燥与水分迁移规律研究[J].农业机械学报,2020,51(1):322-330. BAI Xiting, HOU Yaling, ZHU Wenxue, SUN Guofeng. Double-frequency Ultrasonic Vacuum Drying and Moisture Migration of Whole Egg Liquid[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(1):322-330.

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  • 收稿日期:2019-06-25
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  • 在线发布日期: 2020-01-10
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