2D泵流动特性与配流窗口优化分析
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国家自然科学基金项目(51675482)


Optimization Analysis of Flow Characteristic and Distribution Window of 2D Pump
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    摘要:

    针对轴向柱塞泵配流盘吸油和排油切换过程中,存在闭死压缩和闭死膨胀,产生气穴现象和压力正超调和负超调,引起流量脉动的问题,设计了2D(二维)双联活塞泵。利用活塞的旋转进行配流,且活塞的配流槽两两对称分布,可双向配流,省去了独立的配流机构,零遮盖的配流方式消除了闭死压缩和闭死膨胀的影响。利用两个活塞串联的方式,消除流量叠加时产生的结构性流量脉动。建立了瞬时流量和压力特性数学模型,分析了各项结构参数与腔内压力和出口流量之间的关系,得出配流面积是影响流量脉动的主要因素。最后,搭建实验平台,制作样机,并对样机进行测试。实验结果表明,该样机容积效率可达96%,流量脉动为6.3%,说明2D泵的结构能获得很高的容积效率,且利用旋转配流以及双活塞串联的方式能够有效地降低流量脉动。优化结果表明,加入阻尼槽结构的配流窗口,进一步降低了流量脉动。

    Abstract:

    Aiming at the problems of cavitation and positive and negative overshoot of pressure,caused by closed compression and closed expansion in the switching process of oil suction and discharge of axial piston pump, leading to flow pulsation, a 2D (twodimensional) pump was designed. The rotation of piston was used to distribute flow, and the distribution grooves of the piston were evenly distributed, which can eliminate the independent distribution mechanism and the effects of closed compression and closed expansion. In addition, two pistons in series were used to eliminate the structural flow pulsation caused by the motion law of piston. In order to further study the mechanism of flow fluctuation, mathematical models of instantaneous flow and pressure characteristics were established, the relationships between the structural parameters and the pressure in the cavity and the outlet flow were analyzed. It was concluded that the distribution area was the main factor affecting the flow fluctuation. Finally, the test bed was built, the prototype was made and tested. The experimental results showed that the volume efficiency of the prototype can reach 96% and the flow fluctuation was as low as 6.3%. It showed that the structure of the 2D pump can achieve high volume efficiency, and the flow fluctuation can be reduced by rotating flow distribution and double piston series connection. Damping groove in distribution windows also reduced flow ripple.

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申屠胜男,阮健,钱家圆,孟彬.2D泵流动特性与配流窗口优化分析[J].农业机械学报,2019,50(12):403-410.

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  • 收稿日期:2019-06-10
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  • 在线发布日期: 2019-12-10
  • 出版日期: 2019-12-10