种子重力分选机预分层喂料系统设计与试验
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国家重点研发计划项目(2016YFD0701704)和内蒙古自治区自然科学基金项目(2017MS0355)


Design and Experiment of Pre-stratified Feeding System for Gravity Seed Separator
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    摘要:

    为了提高种子重力分选机分选性能,降低设备使用调节难度,提出了种子进入分选台面的预分层工艺,设计了配套的分层喂料系统,计算确定了结构参数。在SolidWorks中建立了系统模型,采用SolidWorks-Simulation对模型工作应力和位移进行分析。采用SolidWorks-Flow Simulation对流场进行仿真和系统结构参数优化。在5TZX-50型重力分选机上进行试验,利用DesignExpert 软件进行Box-Behnken响应面分析,建立了性能指标与影响因素的数学回归模型,选出了气流速度为3.40m/s、振动频率为9.75Hz、导流板倾角为29.65°的最佳组合,该组合下除轻杂率和除重杂率试验值为95.12%和96.37%。试验表明,除杂率与目标优化预测值的误差不大于1.36%,分层喂料系统满足设计要求。

    Abstract:

    Gravity separator is important equipment for seed separating processing. Aiming at that seed entering the separating table from disordered state to layered state occupied the area of the separation table, which affected the separating performance and made the adjustment more difficult, the prestratification technology of seed entering the separation table was put forward and the matching stratified feeding system was developed. The system was installed on the “5TZX-50 gravity separator”, which was located between the feed system and the separating table,and it was fixed with the separating table. It was mainly composed of a feeding hopper, a laminar grid, a guide board, a stratified net, and a wind tube. The feeding hopper received the seeds of the feeding system, and the stratified net transmitted the separating seeds to the separating table. The stratified feeding system was a vibrated feed machine and also a material suspender. The system vibrated synchronously with the separating table to complete the seed transport, while the system gave the seeds suspended air flow to stratify the seed. The key parameters obtained were: inclination angle of feeding hopper was 54°, laminar grid length was 8.5mm, width was 8.2mm, and stratified net inclination angle was 26°. The system model was established in SolidWorks, and the maximum acceleration was applied to the model by SolidWorks-Simplation, and the working stress and displacement were analyzed. The flow field was simulated by SolidWorks-Flow Simulation, and the flow velocity distribution, static pressure field distribution, and ion flow traces on flow field were obtained. Inclination angle of the guide board was optimized with the minimum entrance pressure as the optimization condition. Through the verification test, the Box-Behnken response analysis was carried out by the DesignExpert software,also using the variance analysis of the regression model,the mathematical regression model of performance indexes and influencing factors was established, the obtained best combination was flow velocity of 3.40m/s, vibration frequency of 9.75Hz and inclination angle of 29.65°. The results showed that range of errors of separating rate of impurity and target optimization predictive value was not more than 1.36%. The stratified feeding system can improve the impurity removal performance of gravity separator. For the low density impurity removal rate, the effect of airflow speed of stratified feeding system was greater than that of vibration frequency; for the high density impurity removal rate, the effect of vibration frequency of stratified feeding system was greater than that of airflow speed. The stratified feeding system reduced the influence of airflow speed on the high density impurity removal rate, and reduced the influence of vibration frequency on the low density impurity removal rate, thus reducing the difficulty of adjusting gravity separator. The research can provide theoretical basis and technical support for the design of stratified feeding system of gravity separator.

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王旭,王春光,王全喜,杜建强.种子重力分选机预分层喂料系统设计与试验[J].农业机械学报,2019,50(12):80-88.

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  • 收稿日期:2019-08-15
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  • 在线发布日期: 2019-12-10
  • 出版日期: 2019-12-10