甘薯秧蔓回收机仿垄切割粉碎抛送装置设计与试验
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山东省农机装备研发创新计划项目(2017YF002)、山东省现代农业产业技术体系薯类创新团队农业机械岗位专家项目(SDAIT-16-10)、国家自然科学基金项目(31701325)和泰安市科技发展计划项目(2018NS0096)


Design and Experiment of Knife Roller and Throwing Device for Sweet Potato Vine Recycling Machine
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    摘要:

    针对甘薯秧蔓垄沟匍匐生长不易全部机械回收的难题,设计了一种甘薯秧蔓回收机,并对关键部件仿垄刀辊机构和风机抛送装置进行了设计计算,该机可一次性完成甘薯秧蔓切割、粉碎、抛送和回收作业。以刀辊转速、离地间隙、风机转速为试验因素,甘薯秧蔓粉碎合格率、含土率、回收率为试验指标,采用响应面分析方法,建立了试验因素与试验指标之间的回归模型,分析了试验因素对试验指标的影响。试验结果表明:最优工作参数组合为刀辊转速2070r/min、离地间隙16mm、风机转速890r/min,秧蔓粉碎合格率均值为93.10%、含土率均值为8.56%、回收率均值为91.19%,研究结果满足甘薯秧蔓回收机的使用要求。

    Abstract:

    Sweet potato is one of the most important food crops in China. Its total output is more than 100 million tons per year. It is a good fresh feed and silage. Sweet potato vines grow luxuriantly, crawl on the ground, crisscross and disorderly, sweet potato vines collection and treatment is a high labor cost work. In addition to the shortage of rural labor in recent years, the development of advanced technology and reliable performance of sweet potato vines recycling machine is of great significance to the development of sweet potato industry in China. It is very difficult to recover all sweet potato vines mechanically while they grow in furrows and furrows. Aiming at the problem, a kind of sweet potato vines recovery machine was designed. The machine can finish cutting, crushing, throwing and recycling of sweet potato vines at one time. The key parts of the machine were mainly designed and calculated, such as ridge copying knife roller mechanism and fan throwing device. The regression model between test factors and test indexes was established by response surface analysis. On this basis, the influence of test factors on test indexes was analyzed. The test factors were knife roller rotation speed, ground clearance and fan speed. The test indexes were crushing qualified rate, soil content and recovery of sweet potato vines. The test results showed that the optimal working parameters were as follows: knife roller rotation speed was 2070r/min, ground clearance was 16mm, fan rotation speed was 890r/min, corresponding crushing qualified rate of vines was 93.10%, soil content rate was 8.56%, and sweet potato vines recovery rate was 91.19%. The machine can cut and recycle most of the sweet potato vines in ridge and furrow, and improve the adaptability of seedling recycling operation. The research results provided a theoretical basis for structural optimization design and work performance improvement of sweet potato vines recovery machine, which was of great significance for realizing the mechanized recovery of sweet potato vines. Related models can refer to the research results.

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穆桂脂,辛青青,玄冠涛,吕钊钦,王海宁,邢钦淞.甘薯秧蔓回收机仿垄切割粉碎抛送装置设计与试验[J].农业机械学报,2019,50(12):53-62.

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  • 收稿日期:2019-04-30
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  • 在线发布日期: 2019-12-10
  • 出版日期: 2019-12-10