多液流通道旋转式磁流变制动器结构设计与特性分析
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国家自然科学基金项目(51765016)、江西省主要学科学术和技术带头人计划项目(20162BCB22019)、江西省创新驱动5511科技创新人才项目(20165BCB18011)和江西省研究生创新专项资金项目(YC2018-S247)


Structure Design and Characteristic Analysis of Rotary Magnetorheological Brake with Multi-fluid Flow Channels
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    摘要:

    作为一种可以有效产生转矩、耗散运动能量的半主动阻尼器件,旋转式磁流变制动器具有转矩可调、响应速度快的特点,在汽车领域具有广泛的应用前景。设计了一种具有多液流通道的旋转式磁流变制动器,通过在旋转套筒中部设置隔磁材料改变磁场结构,引导磁力线通过未被利用的外轴向液流通道,增加了磁流变制动器产生流变效应的工作区域,从而将制动器有效阻尼间隙从常规2段增加为4段。阐述了多液流通道旋转式磁流变制动器工作原理,并推导了其转矩数学模型。采用有限元法对磁流变制动器电磁场进行建模仿真,分析了磁流变制动器不同液流通道区域磁场强度分布规律。搭建了旋转式磁流变制动器制动转矩特性测试试验台,对不同加载电流及不同转速下的磁流变制动器转矩性能进行了试验分析,结果表明,加载电流为1.8A、转速为600r/min时,制动器转矩可达61.4N·m,试验结果与仿真结果基本一致;转速变化对制动器转矩基本无影响。

    Abstract:

    Rotary magnetorheological (MR) brake is a kind of semi-active damping device which can effectively generate torque and dissipate motion energy, it has a wide application prospect in the field of automobile braking systems due to its characteristics of adjustable torque and fast response speed. A rotary MR brake with multi-fluid flow channels was developed and prototyped. The magnetic flux was guided into the outside axial fluid flow channel by setting a non-magnetic material in the middle of the rotating sleeve which could improve the magnetic circuit structure greatly, the working area where the MR brake producing rheological effect was increased, and the effective damping gap of the brake was increased from two sections to four sections. The working principle and torque mathematical model of rotary MR brake were expounded. The electromagnetic field of MR brake was modeled and the distribution of magnetic flux intensity in different fluid flow channels of MR brake was analyzed by finite element method. The simulation results showed that the torque of the MR brake was 65.39N·m when the input current was 1A. The experimental test system was set up to test the dynamic performance of MR brake. The test results showed that the brake torque can reach 61.4N·m with loading current of 1.8A and rotational speed of 600r/min, the variation trend of the experimental results was basically consistent with that of the simulation results, and the speed change had no effect on the torque of rotary MR brake with multi-fluid flow channels, which was beneficial to broaden the application of MR brake.

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胡国良,李林森,喻理梵.多液流通道旋转式磁流变制动器结构设计与特性分析[J].农业机械学报,2019,50(11):420-426.

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  • 收稿日期:2019-07-12
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  • 在线发布日期: 2019-11-10
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