可调节式甘蓝钵苗取苗末端执行器设计与试验
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国家重点研发计划项目(2018YFD0201000)和国家科技支撑计划项目(2014BAD06B04)


Design and Experiment of Adjustable End-effector of Cabbage Seedlings
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    摘要:

    针对现有取苗末端执行器取苗针间距固定、适应性差,难以实现按需调整以适应移栽过程中不同规格穴盘钵苗取苗的问题,设计了一种插入针间距可调的针式取苗末端执行器。该执行器由直流电动推杆驱动,取苗针沿根钵四角倾斜插入。通过调整调节滑块和针座在支架上的位置,实现取苗针间距的调整。本文以72穴、128穴和200穴3种规格甘蓝穴盘所育钵苗为研究对象,研究了3种规格穴盘钵苗苗龄对根钵形成与甘蓝幼苗生长发育的影响,确定了取苗末端执行器主要结构参数,并对取苗瞬间进行了受力分析。在根钵均已形成的前提下,运用EDEM对根钵提取进行单因素仿真模拟,以穴盘规格、取苗加速度、取苗针插入边距比和根钵含水率为试验因素,根钵完整率和取苗失败率为评价指标,采用L9(34)正交试验,考察试验因素对评价指标的影响,通过极差分析、方差分析和综合加权法,得到各因素对评价指标影响的主次顺序为取苗加速度、根钵含水率、穴盘规格、插入比;得到优选参数组合:取苗加速度为0.1m/s2,根钵含水率为56.2%,穴盘规格为128穴,插入边距比为15%,此时根钵完整率为97.93%,取苗失败率为0.81%。

    Abstract:

    In the view of fixed spacing and poor adaptability of the existing seedling needle,and the difficulty of ensuring the on-demand adjustment to adapt to different plugs of seedlings in the transplanting process,a needle-type seeding end-effector with adjustable insertion pitch was designed. The actuator was driven by a DC electric push rod,and the seedling needle was inserted obliquely along the four corners of the root. The adjustment of spacing among the needles was achieved by changing the position of the slider and the needle holder on the bracket. The seedlings of cabbages plugs were studied,namely 72,128 and 200 points. The effects of seedling age on the formation of root mites and the growth of cabbage seedlings were studied. The main structural parameters of the end-effector were determined,and the force analysis was carried out on the taking seedling. Under the premise that the roots were formed,single factor simulation was conducted for the seedling picking by EDEM. The specifications of plugs,the acceleration of seedling picking,the insertion ratio of the needle and the moisture content of root were regarded as the test factors. The root integrity rate and the failure rate of the seedling picking were regarded as evaluation indexes. Using L9(34) orthogonal test to investigate the influence of test factors on evaluation indexes. Through the range analysis,variance analysis and comprehensive weighting method,the primary and secondary influence of factors on the indexes were obtained as the acceleration of seedling picking,the moisture content of root,the specifications of plug,and the insertion ratio. The preferred parameter combinations were obtained as the acceleration of seedling picking was 0.1m/s2,the moisture content of root was 56.2%,the specification of plugs was 128 and the insertion ratio was 15%. At this time,the root integrity rate was 97.93%. The failure rate of the seedling picking was 0.81%.

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韩豹,申大帅,郭畅,刘俏,王欣,宋春波.可调节式甘蓝钵苗取苗末端执行器设计与试验[J].农业机械学报,2019,50(11):111-120.

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  • 收稿日期:2019-02-28
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  • 在线发布日期: 2019-11-10
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