闭式泵控三腔液压缸驱动装载机举升装置特性研究
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国家自然科学基金项目(U1510206、51775363)和山西省重点研发计划项目(201803D421040)


Characteristics of Wheel Loader Lifting Device Based on Closed Pump-controlled Threechamber Hydraulic Cylinder
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    摘要:

    装载机是一种频繁装卸货物的工程机械,在工作过程中其举升装置及其负载存在大量的重力势能,为回收利用这部分能量,提出闭式泵控三腔液压缸的装载机举升装置。将原有动臂非对称两腔液压缸改为对称液压缸,增加一个势能回收腔,并与蓄能器相连,直接回收与利用重力势能。闭式泵控液压系统通过伺服电机-定量泵驱动三腔液压缸,消除液压系统的节流和溢流损失,并通过采用速度-位置复合闭环控制策略提高举升装置的响应特性。首先对闭式泵控三腔液压缸举升装置工作原理进行分析,搭建其数学模型,并设计相应控制策略;然后构建该装置的多学科机电液联合仿真模型,并验证其可行性;最后构建该装置的试验测试平台,进一步分析其工作与能耗特性。试验结果表明,与无蓄能器参与工作的闭式泵控系统相比,采用该系统,液压缸的平均工作压力由10MPa降为6MPa,一个工作周期内系统能耗降低21.2%;较原有阀控非对称液压缸系统,空载、半载和满载工况下能耗分别降低22.7%、20.9%和21.5%。

    Abstract:

    As an engineering machine which loads and unloads gravel frequently, wheel loaders own large potential energy when the unloading process. In order to recover and utilize the potential energy, a closed pumpcontrolled threechamber hydraulic cylinder lifting device was proposed. The servo motor and accumulator supplied power for the device. A potential energy recovery chamber was added to the original boom hydraulic cylinder to form a threechamber hydraulic cylinder. The potential energy was recovered and utilized by an accumulator connected with the added chamber when the wheel loader dropped. The closed hydraulic system composed of the fixed displacement pump and the threechamber hydraulic cylinder was used to drive the lifting device, and the servo motor was used to drive the pump. In order to accurately control the extension and retraction of the hydraulic cylinder, the displacement feedback of the hydraulic cylinder was adopted to closedloop control of the motor speed. In the research, the mathematical model and the transfer function of closed pumpcontrolled threechamber hydraulic cylinder lifting device were established. Firstly, the static characteristics of the device were analyzed, and the corresponding control strategies were put forward. Then, according to the working principle and control strategies of the proposed device, a multidisciplinary electromechanicalhydraulic simulation model was constructed, and its feasibility, dynamic and energy consumption characteristics were analyzed. Finally, a test system of the proposed device was constructed to verify its dynamic and energy consumption characteristics. Based on the simulation and experimental results, the energy consumption of the proposed device was reduced by 21.2% in one working cycle under halfload condition comparing with the closed pumpcontrolled twochamber hydraulic cylinder lifting device. Compared with the original valvecontrolled hydraulic lifting device, the energy consumption of the proposed device under noload, halfload and fullload conditions were decreased by 22.7%, 20.9% and 21.5%, respectively.

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张晓刚,王翔宇,张红娟,权龙.闭式泵控三腔液压缸驱动装载机举升装置特性研究[J].农业机械学报,2019,50(10):410-418.

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  • 收稿日期:2019-04-02
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  • 在线发布日期: 2019-10-10
  • 出版日期: 2019-10-10