大田移动式精量配肥灌溉施肥一体机设计与试验
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山东省农业重大应用技术创新项目、山东省重点研发计划项目(2017CXGC0206)、国家自然科学基金项目(51675317)和山东省“双一流”奖补资金项目(SYL2017XTTD14)


Design and Experiment of Mobile Irrigation and Fertilization Integrated Machine of Precision Fertilizer in Field
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    摘要:

    为提高大田施肥精度和水肥利用效率,进一步促进灌溉施肥技术在大田中的应用,设计了大田移动式精量配肥灌溉施肥一体机并进行样机试验。首先,对一体机的移动式行走架、精量配肥装置和首部枢纽装置进行机械设计。其次,基于作物不同生长期所需水肥量,结合实时测定土壤墒情信息,设计3段式全自动灌溉施肥时间分配模型和母液浓度动态计算方法;建立母液浓度动态调控数学模型,针对不同类型颗粒肥溶解时间差异问题,设计一种含Smith预估器的PID切换控制方法快速稳定母液浓度,并通过Simulink对控制方法进行仿真验证;在此基础上,设计并实现一体机的中央控制系统,集成灌溉施肥时间分配模型和母液浓度动态调控方法,实现全自动灌溉施肥功能和母液浓度精准调控;最后,在大田环境中对试制样机开展灌溉施肥试验,测定注肥口电导率(EC)响应曲线并进行分析,结果表明:EC响应曲线呈3段式变化,表明一体机能够按设计的时间分配模型对大田作物进行全自动作业;施肥阶段EC值平稳,误差波动幅度小,过渡时间短、坡度陡、超调量小,表明针对不同类型的颗粒肥,提出的切换控制方法可以快速稳定母液浓度。

    Abstract:

    In order to improve precision of fertilization and efficiency of water and fertilizer utilization in the field, which can further promote flexible application of irrigation and fertilization technology in the field, the mobile irrigation and fertilization machine of precision fertilizer in the field was designed. Firstly, the mechanical design of mobile walking frame, precision fertilizer dispensing device and the first pivot device of integrated machine was carried out. Secondly, taking wheat as an example, based on the amount of water and fertilizer needed by crops in different growing periods, combined with the realtime measurement of soil moisture information, a threestage automatic fertilization time distribution model and a dynamic calculation method of mother liquor concentration were designed. A mathematical model for dynamic control of mother liquor concentration was established. A PID switching control method with Smith predictor was designed to rapidly stabilize the concentration of mother liquor, and the control method was simulated by Simulink to verify the difference of dissolution time of different types of granular fertilizer. On this basis, the central control system of integrated machine was designed, which integrated the time distribution model of irrigation fertilization and the dynamic control method of mother liquor concentration to realize automatic irrigation fertilization function and accurate control of mother liquor concentration. Finally, the experiment of irrigation and fertilization was carried out in the field environment. The response curve of EC of the injector was measured and analyzed. The results showed that the response curve of EC was changed in three segments, which indicated that integrated machine can carry out automatic operation of field crops according to the designed time distribution model. Because of small error fluctuation, short transition time, steep slope and small overshoot, the EC value of fertilization stage was stable, which indicated that the proposed switching control method can quickly stabilize the concentration of mother liquor for different types of granular fertilizer. The research of this machine was of great significance to the field integration and automatic precision irrigation and fertilization.

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刘林,李扬,杨坤,苑进,郝明.大田移动式精量配肥灌溉施肥一体机设计与试验[J].农业机械学报,2019,50(10):124-133.

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  • 收稿日期:2019-03-21
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  • 在线发布日期: 2019-10-10
  • 出版日期: 2019-10-10