山核桃物料风选机理与风选性能试验研究
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国家自然科学基金面上项目(51475002)


Experiment on Winnowing Mechanism and Winnowing Performance of Hickory Material
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    摘要:

    破壳后物料分离是山核桃深加工的关键技术,仿真分析了山核桃破壳后各种形状壳仁的物理特性。研究利用物料的壳与仁的含水率的区分度、物料的力学参数与其形状系数使壳、仁和壳仁嵌合物的悬浮速度重合区间减小,并且研究了风速均匀性和控制风速精度对复杂物料风选的影响。混合物料试验确定了在风速8.2m/s、仁含水率为23.6%、壳含水率为5%、迎风面容量比为50%左右时,总体清选率为99.2%、误选率为0.8%,剩余物料在含水率均为23.6%、风速为11.7m/s时使清选率达到100%、误选率2.3%,含水率为23.6%时物料最大碰撞力为0.0031N。

    Abstract:

    The research on material air separation mechanism and the obtained relevant parameters is important basis for the design of air separation machine. The “dry shell and wet kernel” material of hickory after breaking was taken as the research object. Through mechanical analysis and coupling simulation of material, the parameters of material recovery coefficient, static friction coefficient, rolling friction system, particle free suspension velocity and instantaneous acceleration during collision were clarified. On this basis, an air separation test platform was designed for the aerodynamic characteristics of hickory for experimental research. According to EDEM and FLUENT coupling simulation, high-speed camera and professional measuring instruments, the required wind speed range, design parameters, motion trajectory and mechanical parameters were determined. The simulation model was verified to be applicable to the design and simulation test of virtual prototype by comparing simulation and test-bed test results. The suspension velocity range of each material of Carya cathayensis obtained by the experimental typhoon selection test was as follows: one dew kernel was 6.8~10.3m/s, two dew kernels was 7.5~10.1m/s, broken kernels was 6.9~9.8m/s, two dew shells was 5.3~7.9m/s, broken shells was 4.8~7.6m/s, and shell-kernel chimes was 5.9~9.4m/s, respectively. The mixed material test confirmed that the overall cleaning rate was 99.2% and the false selection rate was 0.8% when the wind speed was 8.2m/s, the water content of kernel was 23.6%, the water content of shell was 5% and the windward face ratio was about 50%. The maximum impact force of the remaining materials was 0.0031N when the water content was 23.6%, the wind speed was 11.7m/s, and the cleaning rate was 100%, the false selection rate was 2.3%, and the water content was 23.6%. The research provided reference for the research and development of pecan air separation technology and equipment.

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曹成茂,罗坤,彭美乐,吴正敏,刘光宗,李正.山核桃物料风选机理与风选性能试验研究[J].农业机械学报,2019,50(9):105-112.

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  • 收稿日期:2019-05-26
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  • 在线发布日期: 2019-09-10
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