防堵式覆膜同步开孔插秧装置设计与试验
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黑龙江省普通高等学校青年创新人才培养计划项目(UNPYSCT-2018148)和东北农业大学“青年才俊”项目(17QC33)


Design and Experiment for Transplanting Synchronous Puncher with Preventing Clogging
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    摘要:

    针对现有覆膜插秧机械中存在的无开孔装置或开孔装置易阻塞造成秧苗根系损伤与漏插等问题,设计了一种防堵式覆膜同步开孔插秧装置。在齿轮旋转箱双臂分插机构的基础上,加装“+”形尖点的单臂开孔装置。为探究覆膜开孔与插秧作业过程,以单个栽植臂为研究对象,建立了开孔装置运动轨迹的数学模型。运用建立的模型进行模拟仿真,确定了影响开孔质量的主要因素,并验证了开孔与插秧相位角差的可行域。采用二次正交旋转中心组合试验方法,以开孔与插秧相位角差、开孔倾角、旋转速度为试验因素,以膜孔长度、插秧前开孔长度、膜孔合格率为评价指标实施参数优化试验。结果表明:当开孔与插秧相位角差8.0°、开孔倾角7.0°、旋转速度246.4~250.1r/min时,开孔装置无堵塞现象发生,所得膜孔平均长度47.3mm、膜孔平均宽度16.6mm、插秧前开孔平均长度18.0mm、平均膜孔合格率94%以上。应用参数优化试验结果,对防堵式覆膜同步开孔插秧装置与“H”形同步开孔插秧装置进行了防堵性能和开孔性能对比试验。结果表明:所设计的开孔装置各项指标均优于改进前的“H”形开孔装置,满足农艺要求。

    Abstract:

    The transplanting synchronous puncher with preventing clogging developed by Northeast Agricultural University was used mainly in rice transplanting on the mulch by utilizing physical punching method, which can realize efficient of transplanting. In order to achieve that the transplanting machine completed job mode of laying of fibrous mulch film, opening, and transplanting in a process and solve the problems of root injury and stoppage of device when transplanting on the mulch, the development of a transplanting synchronous puncher with preventing clogging was absolutely necessary. On the basis of the arm-distributing mechanism of the gear rotating box, a single-arm opening device with a “+” shape point was added. Based on analysis of the cooperating relationship among three systems (gear transmissions, planting arm and synchronous puncher), planting arm was selected as research object to establish a mathematical model of synchronous puncher by analyzing the kinematic process between claw and mulch. Using the established model for simulation, the main factors affecting the quality of the opening were determined, and the feasible range of the difference between the phase angle of the opening and the insertion was verified. Using the quadratic orthogonal rotation center combination test method, the difference between phase angle of opening and insertion, the inclination angle of opening and rotation speed of rotating box were taken as the test factors, and the length of the film hole, length of opening before insertion, and pass rate of opening were evaluated. The results showed that when the difference of the phase angle between the opening and transplanting was 8.0°, the inclination angle of the opening was 7.0°, and the rotation speed was 246.4~250.1r/min, there was no blockage in the opening device. The average length of membrane hole, the average width of membrane hole, the average length of opening before transplanting were 47.3mm, 16.6mm and 18.0mm and the average qualified rate of membrane hole was more than 94%. Based on the results of parameter optimization test, the anti-blocking performance and perforation performance of the anti-blocking film-covered synchronous opening transplanting device and the “H” synchronous opening transplanting device were compared. The perforation device designed was superior to the “H” type perforation device before improvement, and it met the agronomic requirements.

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陈海涛,李煜,王宇,窦玉宽,刘德泽.防堵式覆膜同步开孔插秧装置设计与试验[J].农业机械学报,2019,50(9):87-95,129.

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  • 收稿日期:2019-01-15
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  • 在线发布日期: 2019-09-10
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